Plunger tool for reciprocation pump
A plunger tool and method relating thereto is designed to remove and insert plungers of a reciprocating pump such as during maintenance and other disassembly operations. The tool has a guide which receives and supports the plunger after removal from, and before reinsertion into, the pump. The tool also has a rack and pinion actuator for moving the plunger.
1. A method of supporting a plunger during maintenance or disassembly of a reciprocal pump, the method comprises:
removing a cover plate from a cylinder opening on said pump;
mating a guide to said cylinder opening of a cylinder containing said pump;
attaching a first end of a rack to said plunger; and
using a pinion to move said plunger from said cylinder onto said guide, wherein rotational motion of said pinion results in linear motion of said rack which pulls said plunger from said cylinder, and wherein said guide supports said plunger after said plunger is moved from said cylinder.
2. The method of claim 1 , wherein said guide has a first end and a second end, and said mating is by screw mounting said second end into said cylinder opening.
3. The method of claim 2 , wherein said guide has a bracket mount at said first end, and said pinion is a portion of a handle, and wherein the method further comprises:
mating a hub attached to a gearbox with said bracket mount so as to keep said actuator stationary with respect to said guide;
sliding a portion of said rack through said gearbox;
inserting said pinion portion of said handle into said gearbox so that said pinion engages said rack; and
turning said handle so as to move said rack and said plunger attached to said rack such that said plunger is moved from said cylinder onto said guide.
4. The method of claim 3 , further comprising:
after maintenance or disassembly of said reciprocal pump is complete,
turning said handle so as to move said rack and said plunger attached to said rack such that said plunger is moved from said guide into said cylinder;
disengaging said rack from said pinion and said gearbox;
disengaging said rack from said first end of said plunger; and
placing said cover plate over said cylinder opening.