Torque sensor component pairing and assembly
A system and method are provided related to replacing components of a fully assembled torque sensor system having been previously calibrated, whereby the new system with its new components, which may be installed in a larger system, can be recalibrated at the location where the component replacement or servicing occurs. Individual components are provided with individual characteristics information, either on or associated with the shipped component, so the end user may retrieve the information and enter it in the software, such as that associated with a control unit, which is used with the fully assembled torque sensor. A database storing information about each manufactured component and their respective characteristics information, and fully assembled systems and their collective characteristics information, may be maintained and accessible by end users.
1. A method for assembling a torque sensor system comprising a rotatable shaft or disk component, a magnetic field sensors component, and an electronics component, the method comprising:
at a first location, merging the shaft or disk component, the magnetic field sensors component, and the electronics component into a final assembled torque sensor system for use in a second system;
storing in or retrieving from a storage device characteristics information concerning the final assembled torque sensor system, wherein the characteristics information is based on pre-stored individual characteristics information of or about the rotatable shaft or disk component and pre-stored individual characteristics information of or about the magnetic field sensors component, wherein the pre-stored individual characteristics information are in an electronic storage device attached to the respective shaft, disk, or magnetic field sensors components, provided on a surface of the respective shaft, disk, or magnetic field sensors components, or provided on or in a package used to transport the respective shaft, disk, or magnetic field sensors components to the first location, and wherein the characteristics information concerning the final assembled torque sensor system is one or more of a sensitivity value, an offset hysteresis value, an RSU value, a compassing value, and a near field interference value; and
shipping or providing the final assembled torque sensor system along with the characteristics information in the storage device to a second location.
2. The method of claim 1 , further comprising:
at the second location different from the first location, incorporating the final assembled toque sensor system into the second system;
storing in or retrieving from the storage device the characteristics information;
determining characteristics information of the second system having the final assembled torque sensor system installed; and
programming or updating a software associated with an electronic control unit used to control the second system using the characteristics information about the final assembled torque sensor system.
3. The method of claim 1 , further comprising:
manufacturing the one or more of the rotatable shaft or disk component, the magnetic field sensors component, and the electronics component at the first location or at one or more separate locations; and
shipping the manufactured component from each of the one or more separate locations to the first location.
4. The method of claim 1 wherein the characteristics information of or about the one or more shaft or disk component, the magnetic field sensors component, and the electronics component is electronically retrievably stored in an electronic storage device attached to the respective component.
5. The method of claim 1 , wherein the characteristics information of or about the one or more shaft or disk component, the magnetic field sensors component, and the electronics component is provided on a surface of the component or on or in a package used to transport the component or the final assembled torque sensor system to the second location.
6. The method of claim 1 , wherein the shaft or disk component comprises first and second oppositely circumferentially magnetized sensing regions for outputting respective first and second magnetic fields useful in determining an amount of torque applied to the shaft or disk component.
7. The method of claim 1 , wherein the magnetic field sensors component comprises one or more magnetic field sensors arranged proximate to the shaft or disk component for sensing magnetic fields and outputting a signal indicative of a torque applied to the shaft or disk component.
8. The method of claim 1 , wherein the electronics component comprises one or more logic circuits for receiving a signal from the magnetic field sensors component indicative of a torque applied to the shaft or disk component and for outputting a second signal.