IP Library Granted Patent US 11,261,104
Granted Patent B2
US 11,261,104 · App. 16/805,165 · Granted Mar 1, 2022

Oil-absorbent skimmers

Inventors: Matthew James Riley (Hollidaysburg, PA); Benjamin David VanOuse (Bellefonte, PA)
Assignee: New Pig Corporation
C02F1/285C02F1/40C02F2101/32C02F2103/001C02F2201/002C02F2303/16
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Quick Facts
Patent No.
US 11,261,104
App. No.
16/805,165
Granted
Mar 1, 2022
Kind
B2
Abstract

Oil-absorbent skimmers of the present invention include an upper oil-absorbent flotation head that floats on water and several absorbent strands attached to the underside of the flotation head. The flotation head has a liquid-permeable cover with absorbent strips inside. The absorbent strips and strands are made of oil-absorbing materials that resist absorption of water. The passive oil-absorbent skimmers may be free-floating and may be used in stormwater catch basins, water holding tanks, vaults, sumps, bilges and the like for capturing hydrocarbons such as oil and oil-based liquids.

Claims (30)

1. An oil-absorbent flotation skimmer comprising:

an absorbent flotation head structured and arranged to float on water when the oil-absorbent flotation skimmer is deployed into the water, the absorbent flotation head comprising a liquid permeable cover, and oil-absorbent strips within the liquid permeable cover; and

multiple oil-absorbent strands attached to the absorbent flotation head structured and arranged to spread out from the absorbent flotation head into the water when the oil-absorbent flotation skimmer is deployed into the water, wherein the oil-absorbent strands are provided in the form of a strand bundle that is attached to an underside of the absorbent flotation head.

2. The oil-absorbent flotation skimmer of claim 1 , wherein the oil-absorbent strands are secured together at a midpoint of the strand bundle.

3. The oil-absorbent flotation skimmer of claim 1 , wherein each of the oil-absorbent strands has a length measured from a first end to a second end of the oil-absorbent strand of from 24 to 60 inches.

4. The oil-absorbent flotation skimmer of claim 3 , wherein when the oil-absorbent strands are spread out from the absorbent flotation head into the water, the oil-absorbent strands have a spread width of from 24 to 60 inches and a spread depth of at least 6 inches.

5. The oil-absorbent flotation skimmer of claim 4 , wherein the spread depth is from 12 to 30 inches.

6. The oil-absorbent flotation skimmer of claim 1 , comprising at least 100 of the oil-absorbent strands.

7. The oil-absorbent flotation skimmer of claim 1 , comprising from 400 to 750 of the oil-absorbent strands.

8. The oil-absorbent flotation skimmer of claim 1 , wherein the oil-absorbent strands have a total linear length of at least 600 feet.

9. The oil-absorbent flotation skimmer of claim 1 , wherein the oil-absorbent strands have a total linear length of from 800 to 3,800 feet.

10. The oil-absorbent flotation skimmer of claim 1 , wherein the oil-absorbent strands have cross-sectional widths of from 0.08 to 1.1 inch, and cross-sectional thicknesses of from 0.002 to 0.6 inch.

11. The oil-absorbent flotation skimmer of claim 1 , wherein the oil-absorbent strands are made of a hydrophobic material.

12. The oil-absorbent flotation skimmer of claim 1 , wherein the oil-absorbent strands comprise polyester, polypropylene, polyethylene, nylon, acrylic, rubber or a combination thereof.

13. The oil-absorbent flotation skimmer of claim 1 , wherein the oil-absorbent strands are fibrillated.

14. The oil-absorbent flotation skimmer of claim 1 , wherein the absorbent flotation head has a height of from 0.75 to 12 inches, and a waterline of the water is located within the height of the absorbent flotation head when the oil-absorbent flotation skimmer is deployed in the water.

15. The oil-absorbent flotation skimmer of claim 1 , wherein the oil-absorbent strips have widths of from 0.2 to 1 inch, thicknesses of from 0.1 to 0.3 inch, are provided in segments having lengths of from 2 to 100 inches, and a total overall length of the segments of the oil-absorbent strips is at least 50 feet.

16. The oil-absorbent flotation skimmer of claim 15 , wherein the total overall length of the segments of the oil-absorbent strips is from 100 to 400 feet.

17. The oil-absorbent flotation skimmer of claim 1 , wherein the oil-absorbent strips are made of a hydrophobic material and have a density of less than 1 g/cc.

18. The oil-absorbent flotation skimmer of claim 1 , wherein the oil-absorbent strips comprise polyester, polypropylene, nylon, acrylic, rubber or a combination thereof.

19. The oil-absorbent flotation skimmer of claim 1 , wherein the liquid permeable cover comprises polypropylene mesh.

20. The oil-absorbent flotation skimmer of claim 1 , wherein the oil-absorbent flotation skimmer has a weight of from 1 to 4 pounds, and an oil retention capacity of at least 0.5 gallon.

21. A method of removing oil from water contained in a water-containing structure, the method comprising:

deploying the oil-absorbent flotation skimmer of claim 1 into the water-containing structure;

allowing the deployed oil-absorbent flotation skimmer to freely float on a surface of the water to capture oil contained in the water; and

recovering the oil-absorbent flotation skimmer and captured oil from the water-containing structure.

22. An oil-absorbent flotation skimmer comprising:

an absorbent flotation head structured and arranged to float on water when the oil-absorbent flotation skimmer is deployed into the water, the absorbent flotation head comprising a liquid permeable cover, and oil-absorbent strips within the liquid permeable cover; and

multiple oil-absorbent strands attached to the absorbent flotation head structured and arranged to spread out from the absorbent flotation head into the water when the oil-absorbent flotation skimmer is deployed into the water, wherein each of the oil-absorbent strands has a length measured from a first end to a second end of the oil-absorbent strand of from 24 to 60 inches, when the oil-absorbent strands are spread out from the absorbent flotation head into the water, the oil-absorbent strands have a spread width of from 24 to 60 inches and a spread depth of at least 6 inches.

23. The oil-absorbent flotation skimmer of claim 22 , wherein the oil-absorbent strands are provided in the form of a strand bundle that is attached to an underside of the absorbent flotation head.

Assignments (2)
SECURITY INTEREST Recorded Aug 22, 2023
From: NEW PIG CORPORATION; NEW PIG ENERGY CORPORATION; SPILL TECH HOLDING COMPANY; SPILLTECH ENVIRONMENTAL INC.; NEW PENDULUM CORPORATION
To: FULTON BANK, N.A.
Reel/Frame 064662/0199 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 23, 2020
From: RILEY, MATTHEW JAMES; VANOUSE, BENJAMIN DAVID
To: NEW PIG CORPORATION
Reel/Frame 052198/0014 →
Continuity (2)
Provisional Application 62812673 · Mar 1, 2019
Related Publication 20200277203A1 · Sep 3, 2020
Cited By (2)
US 1,067,374 US 1,067,375