IP Library Granted Patent US 10,850,379
Granted Patent B2
US 10,850,379 · App. 16/805,974 · Granted Dec 1, 2020

System and method for installing roof tiles

Inventors: Raul Rodriguez (Dallas, TX); Rahul Patki (Richardson, TX); Terry Adams (Dallas, TX); Claudio Caselli (Dallas, TX)
Assignee: Daltile Corporation
B25C7/00E04D1/16E04D1/34E04D15/02E04D2001/3423E04D2001/3494
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Quick Facts
Patent No.
US 10,850,379
App. No.
16/805,974
Granted
Dec 1, 2020
Kind
B2
Abstract

A method for installing a roof tile covering on a roof structure comprising: providing a plurality of roof tiles comprising a porcelain body and an attachment hole above the roof structure; placing and fixing a part of the plurality of roof tiles onto the roof structure, forming a horizontal row; interrupting the horizontal row at a distance from a hip or valley of the roof structure; cutting a roof tile to provide a triangular or trapezoidal piece comprising one or more attachment holes; placing and fixing the triangular or trapezoidal piece onto the roof structure over the hip or valley, leaving a gap between the triangular or trapezoidal piece and the plurality of roof tiles in the horizontal row; and placing and fixing at least one roof tile on the roof structure over the gap, wherein the roof tile covering comprises a plurality of horizontal rows of roof tiles.

Claims (29)

1. A method for installing a roof tile covering on a roof structure comprising the steps of:

providing a plurality of roof tiles comprising a porcelain body above the roof structure, the porcelain body comprising an attachment hole;

placing and fixing a part of the plurality of roof tiles onto the roof structure thereby forming a horizontal row;

interrupting the horizontal row at a distance from a hip or valley of the roof structure, wherein the distance is larger than the width of the roof tile;

cutting at least one roof tile to provide a triangular or trapezoidal piece comprising one or more attachment holes;

placing and fixing the triangular or trapezoidal piece onto the roof structure substantially in correspondence of the hip or valley thereby leaving a gap between the triangular or trapezoidal piece and the plurality of roof tiles in the horizontal row; and

placing and fixing at least one roof tile on the roof structure in correspondence of the gap thereby filling the gap itself,

wherein the roof tile covering comprises a plurality of horizontal rows of roof tiles.

2. The method of claim 1 , wherein all of the steps are repeated for each of the plurality of horizontal rows of the roof tile covering.

3. The method of claim 1 , wherein the cutting step comprises cutting along a first cutting line that is inclined with respect to an upper edge of the roof tile.

4. The method of claim 1 , wherein the cutting step provides a triangular or trapezoidal piece comprising a plurality of attachment holes.

5. The method of claim 1 , wherein the cutting step is repeated to provide a plurality of triangular or trapezoidal pieces having the same form and dimension.

6. The method of claim 1 , wherein the placing and fixing the triangular or trapezoidal piece comprises gluing the triangular or trapezoidal piece to the roof structure.

7. The method of claim 6 , wherein the placing and fixing the triangular or trapezoidal piece further comprises nailing or screwing the triangular or trapezoidal piece to the roof structure.

8. The method of claim 1 , wherein the step of placing and fixing the at least one roof tile for filling the gap comprises cutting one of the roof tiles along a second cutting line parallel to a side edge of the roof tile.

9. The method of claim 1 further comprising a step of placing the roof tiles of adjacent horizontal rows on the roof structure with a regular offset pattern.

10. The method of claim 1 further comprising a step of placing the roof tiles of adjacent horizontal rows on the roof structure with a random offset pattern.

11. The method of claim 1 further comprising the step of placing the roof tiles of adjacent horizontal rows on the roof structure in such a way that the adjacent horizontal rows are partially overlapped.

12. The method of claim 1 further comprising a step of placing an under layer on the roof structure.

13. The method of claim 1 further comprising:

providing a nail for being inserted in the attachment hole of the roof tile;

providing a nail gun for pushing the nail into the attachment hole, the nail gun comprising a centering element;

coupling the centering element with the attachment hole of the roof tile; and

pushing the nail into the attachment hole for installing the roof tile on the roof structure.

14. The method of claim 3 , wherein the first cutting line is inclined at an angle of 22° with respect to the upper edge of the roof tile.

15. The method of claim 9 , wherein the offset pattern is a regular offset pattern.

16. The method of claim 15 , wherein the regular offset pattern is a 50% offset pattern.

17. The method of claim 11 , wherein the partial overlap between the adjacent horizontal rows is from 20% to 35%.

18. The method of claim 12 further comprising a step of placing the roof tile on the under layer immediately following the step of placing the under layer on the roof structure.

Assignments (3)
MERGER AND CHANGE OF NAME Recorded Jan 24, 2024
From: DALTILE CORPORATION; DAL-TILE, LLC
To: DAL-TILE, LLC
Reel/Frame 066368/0077 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 28, 2020
From: RODRIGUEZ, RAUL; ADAMS, TERRY; PATKI, RAHUL; CASELLI, CLAUDIO
To: MOHAWK CARPET, LLC
Reel/Frame 054193/0172 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 28, 2020
From: MOHAWK CARPET, LLC
To: DALTILE CORPORATION
Reel/Frame 054193/0321 →