IP Library Granted Patent US 11,117,828
Granted Patent B2
US 11,117,828 · App. 16/809,102 · Granted Sep 14, 2021

Low dielectric loss glasses for electronic devices

Inventors: Heather Debra Boek (Corning, NY); Ling Cai (Painted Post, NY); Jennifer Anella Heine (Hammondsport, NY); Lisa Ann Lamberson (Painted Post, NY); Adama Tandia (Nelson, PA); Kochuparambil Deenamma Vargheese (Horseheads, NY); Mark Owen Weller (Painted Post, NY)
Assignee: Corning Incorporated
C03C3/091C03C2201/02
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Quick Facts
Patent No.
US 11,117,828
App. No.
16/809,102
Granted
Sep 14, 2021
Kind
B2
Abstract

An article including a glass having that includes SiO 2 , Al 2 O 3 , and B 2 O 3 and least one of Li 2 O, Na 2 O, K 2 O, MgO, CaO, SrO, BaO, SnO 2 , ZnO, La 2 O 3 , F, and Fe 2 O 3 , wherein the glass includes a dielectric constant of about 10 or less and/or a loss tangent of about 0.01 or less, both as measured with signals at 10 GHz.

Claims (32)

1. An article, comprising:

an electrically-insulating layer supporting copper, wherein the electrically-insulating layer comprises a glass comprising by mole percent of oxides:

SiO 2 from about 60% to about 80%;

Al 2 O 3 from 0% to about 13%;

B 2 O 3 from about 7% to about 20%;

from 0% to about 1% of at least one fining agent;

alkaline earth oxides (RO) totaling from 3% to about 15% (by mole of oxide), wherein the RO are selected from the group consisting of CaO, MgO, BaO, and SrO, wherein a ratio of MgO to total RO is at least 0.3, but wherein the RO are mixed RO species such that the ratio of MgO to total RO is no more than 0.9;

wherein a ratio of B 2 O 3 :(Al 2 O 3 +SiO 2 ) is from about 0.13 to about 0.35,

wherein the glass comprises a dielectric constant of about 10 or less and a loss tangent of about 0.01 or less, both as measured with signals at 10 GHz, and

wherein the glass further comprises a 35,000 Poise Temperature from about 1,110° C. to about 1,325° C.

2. The article of claim 1 , wherein the fining agent comprises one or more of SnO 2 , Sb 2 O 3 , As 2 O 3 , and a halogen salt.

3. The article of claim 1 , wherein the glass further comprises MgO from about 1% to about 13% and CaO from about 0.1% to about 10% (by mole of oxide).

4. The article of claim 1 , wherein the glass comprises 0 mol %<RO≤8.5 mol %, and further comprises a dielectric constant of about 6 or less and/or a loss tangent of about 0.004 or less, both as measured with signals at 10 GHz.

5. The article of claim 1 , wherein a ratio of RO:(Al 2 O 3 +(0.5*B 2 O 3 )) is from 0 to about 0.9.

6. The article of claim 1 , wherein a ratio of RO:(Al 2 O 3 +(0.5*B 2 O 3 )) is from about 0.2 to about 0.9.

7. The article of claim 1 , wherein the glass further comprises:

SiO 2 from about 64% to about 75%;

Al 2 O 3 from about 1% to about 12%; and

B 2 O 3 from about 7% to about 15% (by mole of oxide).

8. The article of claim 1 , wherein the glass comprises a dielectric constant of about 7.5 or less and a loss tangent of about 0.005 or less, as measured with signals at 10 GHz.

9. The article of claim 1 , wherein the glass comprises a dielectric constant of about 5 or less and a loss tangent of about 0.005 or less, as measured with signals at 10 GHz.

10. The article of claim 1 , wherein the glass comprises no more than trace amounts of alkali metal oxides.

11. The article of claim 10 , wherein a ratio of the total RO to Al 2 O 3 is greater than 1.

12. The article of claim 11 , wherein the ratio of MgO to total RO is at least 0.38 and no more than 0.86.

13. The article of claim 12 , wherein the ratio of MgO to total RO is at least 0.5 and no more than 0.7.

14. The article of claim 13 , wherein the MgO>5 mol %, with alkaline earth oxides (RO) totaling up to about 15%.

15. The article of claim 14 , wherein the CaO>3 mol %, with alkaline earth oxides (RO) totaling up to about 15%.

16. The article of claim 1 , wherein the glass comprises an average coefficient of thermal expansion (CTE) of about 25×10 −7 ° C. to about 65×10 −7 /° C., as measured from 0° C. to 300° C.

17. The article of claim 1 , wherein the glass comprises dimensional stability for 30 seconds at 260° C.

18. The article of claim 1 , wherein the insulating layer is between 100 to 700 micrometers thick.

19. The article of claim 18 , wherein the copper is in the form of copper films, and wherein insulating layer is disposed between the copper films.

20. The article of claim 18 , further comprising one or more polymeric substrate layers in combination with the glass.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 4, 2020
From: BOEK, HEATHER DEBRA; CAI, LING; HEINE, JENNIFER ANELLA; LAMBERSON, LISA ANN; TANDIA, ADAMA; VARGHEESE, KOCHUPARAMBIL DEENAMMA; WELLER, MARK OWEN
To: CORNING INCORPORATED
Reel/Frame 052015/0314 →
Continuity (4)
Continuation PCTUS2020013795 · Jan 16, 2020
Provisional Application 62794226 · Jan 18, 2019
Provisional Application 62794869 · Jan 21, 2019
Related Publication 20200231490A1 · Jul 23, 2020