Compressor maintenance monitoring and alert system
A compressor maintenance monitoring and alert system for use with a compressor comprises a sensor unit including a housing, at least one vibration sensor and/or electrical impulse sensor, and a computer processor. The housing is constructed and arranged for being mounted or electrically coupled to the compressor. A processor of a mobile communication device receives compressor data transmitted by the sensor unit over a period of time, processes the received compressor data, determines if the received compressor data meets or exceeds scheduled maintenance tasks included in the look up tables, and displays required maintenance tasks on a display of the mobile communication device.
1. A combined compressor and compressor maintenance monitoring and alert system, comprising:
a compressor;
a sensor unit including a housing, said housing at least partially enclosing at least one vibration sensor and a computer processor, the computer processor having a vibration sensor module configured for processing vibration signals generated from said at least one vibration sensor, a compressor data storage module in said sensor unit configured for storing data representing working time of said compressor, and a transmitter module configured for transmitting said data, said housing being constructed and arranged to have at least one outer surface configured for being releasably mounted to said compressor with means for fastening the outer surface of the housing in contacting a relationship with the compressor for receiving vibrations transmitted from said compressor through said outer surface of said housing via said contacting relationship;
a mobile communications device comprising:
a mobile communication device processor;
executable instructions stored on a non-transitory medium that when executed by the mobile communication device processor, cause the mobile communication device processor to:
receive the compressor data transmitted by said transmitter module of said sensor over a period of time;
process the received compressor data, including making a comparison of the compressor data with stored look up tables of compressor maintenance schedules;
wherein said look up tables comprise maintenance schedules for known compressor models;
determine if the received compressor data indicates that a maintenance task included in the look up tables is required; and
display the required maintenance task on a display of the mobile communication device.
2. The combination of claim 1 , wherein said transmitter module is configured for either periodically or on demand transmitting said compressor data to the mobile communication device processor.
3. The combination of claim 1 , wherein said displaying of the required maintenance tasks on the mobile communications device includes at least one of visual and audible alerts.