IP Library Granted Patent US 11,332,203
Granted Patent B2
US 11,332,203 · App. 16/811,635 · Granted May 17, 2022

Aerodynamic trucking systems

Inventors: Richard P. Senatro (Scottsdale, AZ); Christian Lee (Pooler, GA); Daniel J. McCormack (Rincon, GA); John Jones (Savannah, GA)
B62D35/001B62D35/008B62D35/02Y02T10/82Y02T10/88Y10S180/903
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Quick Facts
Patent No.
US 11,332,203
App. No.
16/811,635
Granted
May 17, 2022
Kind
B2
Abstract

An aerodynamic fairing assembly for attachment to a trailer of a tractor-trailer. The aerodynamic fairing assembly may comprise a front skirt fairing and a movable skirt fairing that is configures to move forward and rearward along the length of the trailer. The front skirt faring and movable skirt fairing are coupled to the trailer by one or more mounting brackets.

Claims (44)

1. An aerodynamic fairing assembly for attachment to a trailer of a tractor-trailer having a top, bottom, front, rear, a pair of sides, a trailer frame having a centerline, transverse structural support members extending between sides of the trailer, and longitudinal members extending along a length of the trailer, and a bogie having a rear frame and at least one rear wheel assembly situated below the trailer frame, the aerodynamic fairing assembly comprising:

a front skirt fairing comprising an inner surface and an outer surface;

a movable skirt fairing comprising an inner surface and an outer surface and coupled to the rear frame of the bogie, wherein the movable skirt is configured to move forward and rearward along the length of the trailer, and wherein a front portion of the movable skirt fairing is located inwardly of the front skirt fairing, and not cross the centerline of the trailer frame; and

one or more mounting brackets configured to couple the front skirt fairing to one or more or of the transverse structural support members and the movable skirt fairing to the rear frame of the bogie.

2. The aerodynamic fairing assembly of claim 1 , wherein the mounting brackets rotatably couple the front skirt fairing and the movable skirt fairing to one or more or of the transverse structural support members and the rear frame of the bogie.

3. The aerodynamic fairing assembly of claim 1 , wherein mounting bracket comprises an upper mount coupled to the one or more or of the transverse structural support members and a lower mount coupled to the inner surface of the front skirt fairing and movable skirt fairing.

4. The aerodynamic fairing assembly of claim 1 , wherein the front skirt fairing comprises a pair of front caps and a pair of side skirt fairings located on each side of the trailer.

5. The aerodynamic fairing assembly of claim 4 , wherein each side skirt fairing is substantially straight and runs parallel to the centerline of the trailer.

6. The aerodynamic fairing assembly of claim 4 , wherein each side skirt fairing is substantially straight and is angled outwardly from the centerline of the trailer along the longitudinal axis from a front edge to a rear edge of the side skirt.

7. The aerodynamic fairing assembly of claim 1 , wherein the movable skirt comprises a front panel, a wheel panel, and a rear panel.

8. The aerodynamic fairing assembly of claim 7 , wherein the front panel is angled inwardly toward the centerline of the trailer from a rear edge to a front edge of the front panel.

9. The aerodynamic fairing assembly of claim 8 , wherein the front edge of the front panel is covered by the rear edge of the side skirt fairing.

10. The aerodynamic fairing assembly of claim 8 , wherein the front edge of the front panel is not covered by the rear edge of the side skirt fairing.

11. The aerodynamic fairing assembly of claim 7 , wherein a front edge of the front panel is located inwardly of a rear edge of the side skirt fairing.

12. The aerodynamic fairing assembly of claim 7 , wherein the movable skirt comprises a front panel, a wheel panel, and a rear panel located on each side of the trailer.

13. The aerodynamic fairing assembly of claim 1 , wherein the aerodynamic fairing assembly is constructed from an injection molded material.

14. The aerodynamic fairing assembly of claim 13 , wherein the injection molded material comprises an injection molded mixture of polycarbonate and ABS plastic.

15. The aerodynamic fairing assembly of claim 7 , wherein the front panel of the movable skirt covers a rear edged of the side skirt.

16. The aerodynamic fairing assembly of claim 1 , further comprising an exit fairing system comprising:

a forward panel;

a transition; and

a rear panel;

wherein the forward panel is coupled to a pair of side panels and a top panel of the trailer and the rear panel is coupled to a rear door frame of the trailer.

17. An aerodynamic fairing assembly for attachment to a trailer of a tractor-trailer having a top, bottom, front, rear, a pair of sides, a trailer frame having a centerline, transverse structural support members extending between sides of the trailer, and longitudinal members extending along a length of the trailer, and a bogie having a rear frame and at least one rear wheel assembly situated below the trailer frame, the aerodynamic fairing assembly comprising:

a front skirt fairing comprising an inner surface and an outer surface;

a movable skirt fairing comprising a front panel, a wheel panel, and a rear panel and coupled to the rear frame of the bogie, wherein the front panel is angled inwardly toward the centerline of the trailer from a rear edge to a front edge of the front panel, wherein the movable skirt is configured to move forward and rearward along the length of the trailer, and wherein the front panel does not cross the centerline of the trailer frame;

one or more mounting brackets configured to couple the front skirt fairing to one or more or of the transverse structural support members and the movable skirt fairing to the rear frame of the bogie.

18. The aerodynamic fairing assembly of claim 17 , wherein the front edge of the front panel is covered by the rear edge of the front skirt fairing.

19. The aerodynamic fairing assembly of claim 17 , wherein the front edge of the front panel is not covered by the rear edge of the front skirt fairing.

20. The aerodynamic fairing assembly of claim 17 , wherein the front skirt fairing comprises a pair of front caps and a pair of side skirt fairings located on each side of the trailer.

21. The aerodynamic fairing assembly of claim 17 , further comprising an exit fairing system comprising:

a forward panel;

a transition; and

a rear panel;

wherein the forward panel is coupled to a pair of side panels and a top panel of the trailer and the rear panel is coupled to a rear door frame of the trailer.

22. An aerodynamic fairing assembly for attachment to a trailer of a tractor-trailer having a top, bottom, front, rear, a pair of sides, a trailer frame having a centerline, transverse structural support members extending between sides of the trailer, and longitudinal members extending along a length of the trailer, and a bogie having a rear frame and at least one rear wheel assembly situated below the trailer frame, the aerodynamic fairing assembly comprising:

a front skirt fairing comprising a front cap and a side skirt fairing, wherein the side skirt fairing is substantially straight and runs parallel to the centerline of the trailer;

a movable skirt fairing coupled to the rear frame of the bogie comprising a front panel, a wheel panel, and a rear panel and, wherein the front panel is angled inwardly toward the centerline of the trailer from a rear edge to a front edge of the front panel and the front edge of the front panel is covered by a rear edge of the side skirt fairing, wherein the movable skirt is configured to move forward and rearward along the length of the trailer, and wherein the front panel does not cross the centerline of the trailer frame;

one or more mounting brackets configured to couple the front skirt fairing to one or more or of the transverse structural support members and the movable skirt fairing to the rear frame of the bogie.

23. The aerodynamic fairing assembly of claim 22 , further comprising an exit fairing system comprising:

a forward panel;

a transition; and

a rear panel;

wherein the forward panel is coupled to a pair of side panels and a top panel of the trailer and the rear panel is coupled to a rear door frame of the trailer.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 23, 2026
From: FLEETAERO, LLC
To: TRANSTEX LLC
Reel/Frame 074457/0021 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 24, 2025
From: JONES, JOHN
To: GREAT DANE LLC
Reel/Frame 072669/0658 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 8, 2025
From: SENATRO, RICHARD P.; LEE, CHRISTIAN; MCCORMACK, DANIEL J.
To: FLEETAERO, LLC; GREAT DANE LLC
Reel/Frame 072662/0288 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 22, 2021
From: SENATRO, RICHARD P.; LEE, CHRISTIAN; MCCORMACK, DANIEL J.
To: STREHL, LLC; GREAT DANE LLC
Reel/Frame 058178/0937 →
Continuity (15)
Continuation In Part 16211648 · Dec 6, 2018
Continuation In Part 16741886 · Jan 14, 2020
Continuation 15958342 · Apr 20, 2018
Continuation 15277172 · Sep 27, 2016
Continuation 14935647 · Nov 9, 2015
Continuation 14247504 · Apr 8, 2014
Continuation 13633013 · Oct 1, 2012
Continuation In Part 13117891 · May 27, 2011
Continuation 15279858 · Sep 29, 2016
Provisional Application 62814411 · Mar 6, 2019
Provisional Application 62234403 · Sep 29, 2015
Provisional Application 61639830 · Apr 27, 2012
Provisional Application 61374572 · Aug 17, 2010
Provisional Application 61349183 · May 27, 2010
Related Publication 20200231226A1 · Jul 23, 2020