IP Library Granted Patent US 11,597,463
Granted Patent B2
US 11,597,463 · App. 16/811,989 · Granted Mar 7, 2023

Electric-powered personal transport vehicle

Inventors: John Ulmen (Emerald Hills, CA); Sean Michael Flanigan (San Jose, CA); Mark Frykman (Durham, NC); Levi Jacob Price (Boulder Creek, CA); Oliver Riihiluoma (San Francisco, CA); Barrett Heyneman (San Jose, CA); Jason Bluhm (Renton, WA); Mike McHugh (Pacifica, CA); Jeff Russakow (Los Altos, CA); Jukka Rautiainen (Espoo, FI); Noriko Morimoto (Lafayette, CA); Julian Farnam (Livermore, CA)
Assignee: NEUTRON HOLDINGS, INC.
B62K11/14B60L50/60B62K23/02B60L2200/24B62K2202/00
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Quick Facts
Patent No.
US 11,597,463
App. No.
16/811,989
Granted
Mar 7, 2023
Kind
B2
Abstract

An electric-powered personal transport vehicle with a board to support a weight of a user and one or more wheels driven by one or more electric motors is discussed. The electric motors are powered by one or more batteries. A throttle has a thumb wheel speed controller on a handlebar. The thumb wheel speed controller has a horizontal manipulation between accelerate, neutral, and brake input positions such that pressing the thumbwheel speed controller in a vertical direction will not result in an unintentional acceleration or braking.

Claims (85)

1. An apparatus, comprising:

an electric-powered personal transport vehicle with a board to support a weight of a user, one or more wheels driven by one or more electric motors,

wherein the electric motors are powered by one or more batteries; and

a throttle with a thumb wheel speed controller on a handlebar,

wherein the thumb wheel speed controller has a horizontal manipulation between accelerate, neutral, and brake input positions, and

wherein the thumb wheel speed controller is configured such that pressing the thumbwheel speed controller in a vertical direction will not result in an unintentional acceleration or braking.

2. The apparatus of claim 1 , further comprising:

individually sealed electronic modules, as well as a vehicle chassis that is configured to intentional drain off water collected therein,

wherein the sealed electronic modules are sealed with a sealant.

3. The apparatus of claim 1 , further comprising:

a multiple piece split rim,

wherein the split rim is configured to contain a motor within a hub, and

wherein the motor, in an outer diameter of the split rim, is configured to either:

i) extend flush across its surface with the respect to an inner portion of a tire attached to the split rim, or

ii) extend its surface into an air space in the inner portion of the tire,

wherein removing a depression typically found in the outer diameter of other rims allows for a larger motor for a same wheel diameter.

4. The apparatus of claim 1 , further comprising:

a regenerative braking system for the one or more wheels driven by the one or more electric motors,

wherein a heat dissipation controller has a braking power management algorithm that factors in a throttle command input, vehicle battery state, and motor control in order to determine power distribution, when braking, between:

i) the electric motors to drive the wheels,

ii) the battery's charge state and charge rate, and

iii) a heat dissipation of excess power into a frame of the electric-powered personal transport vehicle via a heat dissipation mechanism.

5. The apparatus of claim 4 , further comprising:

a battery pack that contains a set of battery cells with a power density to supply at least a 700 watt continuous motor in each wheel and a peak power value of at least 1500 watts,

wherein the heat dissipation controller is configured to rely on battery power capability to dictate what amount of power is to be routed to the motors and to the frame,

wherein the heat dissipation controller is coupled to one or more temperature sensors to determine a temperature of one or more of the battery cells and a sensor to determine a charge level of a given battery cell, and

wherein the heat dissipation controller is configured to determine the power distribution between the battery cells and the frame when braking to ensure no battery cell exceeds a temperature limit and a charge limit for that battery cell by heat dissipation of the excess power into the frame of the electric-powered personal transport vehicle via the heat dissipation mechanism.

6. The apparatus of claim 1 , further comprising:

wherein each motor has a motor driver housing, where the motor driver housing contains a printed circuit board with its controller and other electronic components, and is mounted inside of the motor stator.

7. The apparatus of claim 6 , further comprising:

a hollow axle configured to allow cables from that motor to pass through a sealed housing of its corresponding motor driver housing,

wherein the integrated motor and motor driver are configured to use the hollow axle and the motor stator as a heat sink for heat coming from the motor driver's printed circuit board.

8. The apparatus of claim 1 , further comprising:

a motor axle that is configured to be split crosswise into multiple axle segments,

wherein each segment is configured to fasten directly to a motor stator,

wherein a first axle segment has a plate to clamp onto the motor stator and sink heat out of stator windings of the motor stator.

9. The apparatus of claim 1 , further comprising:

a spring damper configured to assist in providing ride stability,

wherein a steer tube has the spring damper,

wherein the spring damper is configured to provide a spring force to cause handlebars to return to a center position with respect to a center line of the electric-powered personal transport vehicle.

10. The apparatus of claim 1 , wherein the thumb wheel speed controller is configured to have a knurled texture and to use magnets to detect a current position of the thumb wheel relative to the accelerate input position, the neutral input position, and the brake input position.

11. A method for an electric-powered personal transport vehicle, comprising:

constructing the electric-powered personal transport vehicle with a board to support a weight of a user, one or more wheels driven by one or more electric motors, and

wherein the electric motors are powered by one or more batteries; and

constructing a throttle with a thumb wheel speed controller on a handlebar,

wherein the thumb wheel speed controller has a horizontal manipulation between accelerate, neutral, and brake input positions, and

wherein the thumb wheel speed controller is configured such that pressing the thumbwheel speed controller in a vertical direction will not result in an unintentional acceleration or braking.

12. The method of claim 11 , further comprising:

constructing individually sealed electronic modules and

constructing a vehicle chassis that has intentional water drainage,

wherein the sealed electronic modules are sealed with a sealant.

13. The method of claim 11 , further comprising:

constructing a multiple piece split rim,

wherein the split rim is configured to contain a motor within a hub, and

wherein the motor, in an outer diameter of the split rim, is configured to either:

i) extend flush across its surface with the respect to an inner portion of a tire attached to the split rim, or

ii) extend its surface into an air space in the inner portion of the tire,

wherein removing a depression typically found in the outer diameter of other rims allows for a larger motor for a same wheel diameter.

14. The method of claim 11 , further comprising:

constructing a regenerative braking system for the one or more wheels driven by the one or more electric motors,

wherein a heat dissipation controller has a braking power management algorithm that factors in a throttle command input, vehicle battery state, and motor control in order to determine power distribution, when braking, between:

i) the electric motors to drive the wheels,

ii) the battery's charge state and charge rate, and

iii) a heat dissipation of excess power into a frame of the electric-powered personal transport vehicle via a heat dissipation mechanism.

15. The method of claim 14 , further comprising:

constructing a battery pack that contains a set of battery cells with a power density to supply at least a 700 watt continuous motor in each wheel and a peak power value of at least 1500 watts,

wherein the heat dissipation controller is configured to rely on battery power capability to dictate what amount of power is to be routed to the motors and to the frame,

wherein the heat dissipation controller is coupled to one or more temperature sensors to determine a temperature of one or more of the battery cells and a sensor to determine a charge level of a given battery cell,

wherein the heat dissipation controller is configured to determine the power distribution between the battery cells and the frame when braking to ensure no battery cell exceeds a temperature limit and a charge limit for that battery cell by heat dissipation of the excess power into the frame of the electric-powered personal transport vehicle via the heat dissipation mechanism.

16. The method of claim 11 , further comprising:

wherein each motor has a motor driver housing,

wherein the motor driver housing contains a printed circuit board with its controller and other electronic components, and is mounted inside of the motor stator.

17. The method of claim 16 , further comprising:

constructing a hollow axle to allow cables from that motor to pass through a sealed housing of its corresponding motor driver housing,

wherein the integrated motor and motor driver are configured to use the hollow axle and the motor stator as a heat sink for heat coming from the motor driver's printed circuit board.

18. The method of claim 11 , further comprising:

constructing a motor axle that is split crosswise into multiple axle segments,

wherein each segment is configured to fasten directly to a motor stator,

wherein a first axle segment has a plate to clamp onto the motor stator and sink heat out of stator windings of the motor stator.

19. The method of claim 11 , further comprising:

constructing a spring damper to assist in providing ride stability,

wherein a steer tube has the spring damper,

wherein spring damper is configured to provide a spring force to cause handlebars to return to a center position with respect to a center line of the electric-powered personal transport vehicle.

20. The method of claim 11 , further comprising:

constructing the thumb wheel speed controller to have a knurled texture and to use magnets to detect a current position of the thumb wheel relative to the accelerate input position, the neutral input position, and the brake input position.

Assignments (7)
SECURITY INTEREST Recorded Oct 8, 2023
From: NEUTRON HOLDINGS, INC.
To: DIAMETER FINANCE ADMINISTRATON LLC, AS COLLATERAL AGENT
Reel/Frame 065181/0082 →
RELEASE OF SECURITY INTEREST Recorded Oct 8, 2023
From: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS AGENT
To: NEUTRON HOLDINGS, INC.
Reel/Frame 065180/0812 →
SECURITY INTEREST Recorded Jun 4, 2021
From: NEUTRON HOLDINGS, INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 056484/0244 →
SECURITY INTEREST Recorded Nov 16, 2020
From: BOOSTED, INC.
To: OCEAN II PLO LLC
Reel/Frame 054382/0818 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 13, 2020
From: OCEAN II PLO LLC
To: NEUTRON HOLDINGS, INC. DBA LIME
Reel/Frame 052652/0868 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 6, 2020
From: ULMEN, JOHN; FLANIGAN, SEAN MICHAEL; FRYKMAN, MARK; PRICE, LEVI JACOB; RIIHILUOMA, OLIVER; HEYNEMAN, BARRETT; BLUHM, JASON; RUSSAKOW, JEFF; RAUTIAINEN, JUKKA; MORIMOTO, NORIKO; FARNAM, JULIAN
To: BOOSTED, INC.
Reel/Frame 052043/0555 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 6, 2020
From: MCHUGH, MIKE
To: BOOSTED, INC.
Reel/Frame 052043/0570 →
Continuity (2)
Provisional Application 62815862 · Mar 8, 2019
Related Publication 20200283086A1 · Sep 10, 2020
Cited By (1)
US 12,617,452