IP Library Granted Patent US 11,249,409
Granted Patent B2
US 11,249,409 · App. 16/815,771 · Granted Feb 15, 2022

Image forming apparatus and process cartridge

Inventors: Tatsuhiro Igarashi (Kanagawa, JP); Yasuhisa Morooka (Kanagawa, JP); Jun Sekiya (Kanagawa, JP); Yuma Kubo (Kanagawa, JP)
Assignee: FUJIFILM Business Innovation Corp.
G03G9/0827G03G5/0614G03G5/14734G03G9/0819G03G9/08711G03G9/08755G03G9/09725G03G15/08G03G21/1814
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Quick Facts
Patent No.
US 11,249,409
App. No.
16/815,771
Granted
Feb 15, 2022
Kind
B2
Abstract

An image forming apparatus includes an image holding member including a conductive substrate, a photosensitive layer, and a protection layer; a charging unit; an electrostatic image forming unit; a developing unit that includes an electrostatic image developer having a toner and develops the electrostatic image to form a toner image; a transfer unit that transfers the toner image onto a surface of a recording medium; a fixing unit that fixes the toner image; and a cleaning unit that includes a cleaning blade. The toner includes toner particles and silica particles having a number average particle size of 110 nm to 130 nm, a large-diameter-side number particle size distribution index (upper GSDp) of less than 1.080, and an average circularity of 0.94 to 0.98, wherein 80 number % or more of the silica particles have a circularity of 0.92 or more.

Claims (46)

1. An image forming apparatus comprising:

an image holding member including

a conductive substrate,

a photosensitive layer disposed on the conductive substrate, and

a protection layer disposed on the photosensitive layer;

a charging unit that charges a surface of the image holding member;

an electrostatic image forming unit that forms an electrostatic image on the charged surface of the image holding member;

a developing unit that includes an electrostatic image developer having a toner and develops the electrostatic image formed on the surface of the image holding member with the electrostatic image developer to form a toner image;

a transfer unit that transfers the toner image onto a surface of a recording medium;

a fixing unit that fixes the toner image transferred on the surface of the recording medium; and

a cleaning unit that includes a cleaning blade that removes toner particles present on the surface of the image holding member,

the toner including

toner particles; and

silica particles having a number average particle size of 110 nm to 130 nm, a large-diameter-side number particle size distribution index (upper GSDp) of less than 1.080, and an average circularity of 0.94 to 0.98, wherein 80 number % or more of the silica particles have a circularity of 0.92 or more.

2. The image forming apparatus according to claim 1 ,

wherein the silica particles have a large-diameter-side number particle size distribution index (upper GSDp) of 1.075 or less.

3. The image forming apparatus according to claim 1 ,

wherein the silica particles have a small-diameter-side number particle size distribution index (lower GSDp) of 1.080 or less.

4. The image forming apparatus according to claim 1 ,

wherein the silica particles have an average circularity of 0.95 to 0.97.

5. The image forming apparatus according to claim 1 ,

wherein 85 number % or more of the silica particles have a circularity of 0.92 or more.

6. The image forming apparatus according to claim 1 ,

wherein the protection layer includes an acrylic resin.

7. The image forming apparatus according to claim 6 ,

wherein the acrylic resin has a charge transporting skeleton.

8. The image forming apparatus according to claim 7 ,

wherein the charge transporting skeleton includes a triarylamine skeleton.

9. The image forming apparatus according to claim 1 ,

wherein the toner particles include a styrene acrylic resin as a binder resin.

10. The image forming apparatus according to claim 1 ,

wherein the toner particles include a polyester resin as a binder resin.

11. A process cartridge detachably attachable to an image forming apparatus, the process cartridge comprising:

an image holding member including

a conductive substrate,

a photosensitive layer disposed on the conductive substrate, and

a protection layer disposed on the photosensitive layer;

a developing unit that includes an electrostatic image developer having a toner and develops an electrostatic latent image formed on a surface of the image holding member with the electrostatic image developer to form a toner image; and

a cleaning unit that includes a cleaning blade that removes toner particles present on the surface of the image holding member,

the toner including

toner particles; and

silica particles having a number average particle size of 110 nm to 130 nm, a large-diameter-side number particle size distribution index (upper GSDp) of less than 1.080, and an average circularity of 0.94 to 0.98, wherein 80 number % or more of the silica particles have a circularity of 0.92 or more.

12. The image forming apparatus according to claim 1 ,

wherein the large-diameter-side number particle size distribution index (upper GSDp) of the silica particles is 1.072 or less.

13. The image forming apparatus according to claim 1 ,

wherein the large-diameter-side number particle size distribution index (upper GSDp) of the silica particles is 1.065 or less.

Assignments (2)
CHANGE OF NAME Recorded Apr 29, 2021
From: FUJI XEROX CO., LTD.
To: FUJIFILM BUSINESS INNOVATION CORP.
Reel/Frame 056092/0913 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 11, 2020
From: IGARASHI, TATSUHIRO; MOROOKA, YASUHISA; SEKIYA, JUN; KUBO, YUMA
To: FUJI XEROX CO., LTD.
Reel/Frame 052087/0944 →
Priority Claims (1)
JP JP2019-166985 · Sep 13, 2019 · national
Continuity (1)
Related Publication 20210080844A1 · Mar 18, 2021