IP Library Granted Patent US 12,027,281
Granted Patent B2
US 12,027,281 · App. 16/816,595 · Granted Jul 2, 2024

Metallic structure with desired combinations of mechanical and electrical characteristics

Inventors: Martin W. Bayes (Hopkinton, MA); Gokce Gulsoy (San Jose, CA); David Patrick Orris (Middletown, PA); David Bruce Sarraf (Elizabethtown, PA); Chad William Morgan (Carneys Point, NJ); Jevon Ryan Corban (Middletown, PA)
Assignee: TE CONNECTIVITY SOLUTIONS GMBH
H01B1/026B32B7/025H01B1/04H01B13/0016H01R13/5808H01R13/621H01R25/145B32B2307/302
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Quick Facts
Patent No.
US 12,027,281
App. No.
16/816,595
Granted
Jul 2, 2024
Kind
B2
Abstract

The present invention relates to metallic structure with desired combinations of mechanical and electrical characteristics formed of a higher electrical conductivity element with a mechanically stronger element.

Claims (11)

1. An electrical terminal comprising a metallic structure having a desired combination of mechanical and electrical characteristics, the metallic structure comprising a mechanically strong element and an electrically conductive element, the electrically conductive element positioned in a contact zone of the terminal, the electrically conductive element having a first composite layer and a second composite layer, the first composite layer having a first coating and the second composite layer having a second coating, a thickness of the first composite layer dimensioned to prevent skin effect in the first composite layer at a desired frequency, the first composite layer and the second composite layer are stacked together so that the first coating abuts the second coating.

2. The electrical terminal according to claim 1 , wherein said electrically conductive element is an ultraconductive copper composite.

3. The electrical terminal according to claim 2 , wherein said first composite layer is copper with the first coating of graphene.

4. The electrical terminal according to claim 2 , wherein said second composite layer is copper with the second coating of graphene.

5. The electrical terminal according to claim 1 , wherein said metallic structure is cylindrical.

6. The electrical terminal according to claim 1 , wherein said metallic structure is a power connector for a busbar.

7. The electrical terminal according to claim 1 , wherein said metallic structure is incorporated into an insulation displacing connector.

8. The electrical terminal according to claim 1 , wherein said metallic structure is incorporated into a wire crimp connector.

9. The electrical terminal according to claim 1 , wherein said metallic structure is incorporated into a mechanical screw locking connector.

10. The electrical terminal according to claim 1 , wherein said metallic structure is a heat sink.

11. An electrical terminal comprising a metallic structure having a desired combination of mechanical and electrical characteristics, the metallic structure comprising a first mechanically strong element, a second mechanically strong element and an electrically conductive element between said first mechanically strong element and said second mechanically strong element, the electrically conductive element positioned in a contact zone of the terminal, the electrically conductive element having a first composite layer and a second composite layer, the first composite layer having a first coating and the second composite layer having a second coating, a thickness of the first composite layer dimensioned to prevent skin effect in the first composite layer at a desired frequency, the first composite layer and the second composite layer are stacked together so that the first coating abuts the second coating.

Assignments (2)
MERGER Recorded Jun 7, 2022
From: TE CONNECTIVITY SERVICES GMBH
To: TE CONNECTIVITY SOLUTIONS GMBH
Reel/Frame 060305/0923 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 30, 2020
From: BAYES, MARTIN W.; GULSOY, GOKCE; ORRIS, DAVID PATRICK; SARRAF, DAVID BRUCE; MORGAN, CHAD WILLIAM; CORBAN, JEVON RYAN
To: TE CONNECTIVITY SERVICES GMBH
Reel/Frame 052540/0378 →
Continuity (2)
Provisional Application 62817098 · Mar 12, 2019
Related Publication 20200294685A1 · Sep 17, 2020