IP Library Granted Patent US 11,325,182
Granted Patent B2
US 11,325,182 · App. 16/816,865 · Granted May 10, 2022

Method for removing refractory metal cores

Inventors: Daniel A. Bales (Avon, CT); Thomas DeMichael (Stafford Springs, CT)
Assignee: Raytheon Technologies Corporation
B22D29/002F27B5/00F27B5/02F27B5/06F27B5/14
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Quick Facts
Patent No.
US 11,325,182
App. No.
16/816,865
Granted
May 10, 2022
Kind
B2
Abstract

A furnace for removing a molybdenum-alloy refractory metal core through sublimation comprising a retort furnace having an interior; a sublimation fixture insertable within the interior of the retort furnace, the sublimation fixture configured to receive at least one turbine blade having the molybdenum-alloy refractory metal core; a flow passage thermally coupled to the retort furnace configured to heat a fluid flowing through the flow passage and deliver the fluid to the molybdenum-alloy refractory metal core causing sublimation of the molybdenum-alloy refractory metal core.

Claims (21)

1. A furnace for removing a molybdenum-alloy refractory metal core through sublimation comprising:

a retort furnace having an interior;

a sublimation fixture insertable within said interior of the retort furnace, said sublimation fixture configured to receive at least one turbine blade having the molybdenum-alloy refractory metal core;

a flow passage thermally coupled to said retort furnace configured to heat a fluid flowing through said flow passage and deliver said fluid to said molybdenum-alloy refractory metal core causing sublimation of said molybdenum-alloy refractory metal core, wherein said flow passage is fluidly coupled to a coupling configured to receive air, and said flow passage is fluidly coupled to a junction at an end opposite said coupling, said junction being configured to fluidly couple to said sublimation fixture.

2. The furnace for removing a molybdenum-alloy refractory metal core through sublimation according to claim 1 , wherein said flow passage is formed within a wall of the retort furnace.

3. The furnace for removing a molybdenum-alloy refractory metal core through sublimation according to claim 1 , wherein said sublimation fixture comprises a blade receiver fluidly coupled to said flow passage, said blade receiver configured to receive a root of said turbine blade.

4. The furnace for removing a molybdenum-alloy refractory metal core through sublimation according to claim 1 , further comprising:

a collector fluidly coupled to said interior of the retort furnace, wherein said collector is configured to collect waste discharged from the blade responsive to sublimation of said molybdenum-alloy refractory metal core.

5. The furnace for removing a molybdenum-alloy refractory metal core through sublimation according to claim 1 , further comprising:

an inner furnace box within an outer furnace box of said retort furnace, said inner furnace box configured to receive said sublimation fixture.

6. The furnace for removing a molybdenum-alloy refractory metal core through sublimation according to claim 1 , wherein said inner furnace box comprises an enclosure coupled to a base at a joint having a seal between a wall of said enclosure and said base.

7. A furnace for removing a molybdenum-alloy refractory metal core from a blade through sublimation comprising:

a retort furnace comprising an outer furnace box having an interior;

an inner furnace box within said interior, said inner furnace box comprising an enclosure coupled to a base;

a sublimation fixture insertable within said inner furnace box, said sublimation fixture configured to receive at least one turbine blade having the molybdenum-alloy refractory metal core;

a flow passage coupled to said sublimation fixture; said flow passage thermally coupled to said retort furnace configured to heat a fluid flowing through said flow passage and deliver said fluid to said molybdenum-alloy refractory metal core causing sublimation of said molybdenum-alloy refractory metal core, wherein said flow passage is fluidly coupled to a coupling configured to receive air, and said flow passage is fluidly coupled to a junction at an end opposite said coupling, said junction being configured to fluidly couple to said sublimation fixture; and

a collector fluidly coupled to said interior of the outer furnace box, wherein said collector is configured to collect waste discharged from the blade responsive to sublimation of said molybdenum-alloy refractory metal core.

8. The furnace for removing a molybdenum-alloy refractory metal core through sublimation according to claim 7 , wherein said flow passage is formed within a wall of the inner furnace box.

9. The furnace for removing a molybdenum-alloy refractory metal core through sublimation according to claim 7 , wherein said sublimation fixture comprises a blade receiver fluidly coupled to said flow passage, said blade receiver configured to receive a root of said turbine blade.

10. The furnace for removing a molybdenum-alloy refractory metal core through sublimation according to claim 7 , wherein said enclosure is coupled to the base at a joint having a seal between a wall of said enclosure and said base.

11. The furnace for removing a molybdenum-alloy refractory metal core through sublimation according to claim 7 , wherein said sublimation fixture comprises a cavity formed between internal plenums opposite said blade receiver.

Assignments (3)
CHANGE OF NAME Recorded Jul 27, 2023
From: RAYTHEON TECHNOLOGIES CORPORATION
To: RTX CORPORATION
Reel/Frame 064714/0001 →
CHANGE OF NAME Recorded Mar 5, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 055516/0256 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 12, 2020
From: BALES, DANIEL A.; DEMICHAEL, THOMAS
To: UNITED TECHNOLOGIES CORPORATION
Reel/Frame 052099/0456 →
Continuity (1)
Related Publication 20210283681A1 · Sep 16, 2021