IP Library Granted Patent US 11,596,841
Granted Patent B2
US 11,596,841 · App. 16/817,311 · Granted Mar 7, 2023

Golf club head

Inventors: Todd P. Beach (Encinitas, CA); Nathan T. Sargent (Oceanside, CA); Peter T. Larsen (San Marcos, CA); Kraig Alan Willett (Fallbrook, CA); Bing-Ling Chao (San Diego, CA); John Francis Lorentzen (El Cajon, CA)
Assignee: Taylor Made Golf Company, Inc.
A63B53/0466A63B53/04A63B53/045A63B53/0408A63B53/0412A63B53/0416A63B53/0454A63B53/0458A63B53/0462A63B60/002A63B2053/0491A63B2209/00
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Quick Facts
Patent No.
US 11,596,841
App. No.
16/817,311
Granted
Mar 7, 2023
Kind
B2
Abstract

A golf club head is described having a body defining an interior cavity and comprising a heel portion, a toe portion, and a sole portion positioned at a bottom portion of the golf club head, and a crown positioned at a top portion. The body has a forward portion and a rearward portion. A face is positioned at the forward portion of the body. The face has a center face location and includes a center face characteristic time. An off-center location on the face is located at about −40 mm in a heel direction away from the center face location. The off-center location has an off-center characteristic time of at least 80% of the center face characteristic time.

Claims (73)

1. A golf club head comprising:

a heel portion;

a toe portion;

a crown;

a sole;

a face having a striking surface for striking a golf ball;

the face having an ideal impact location at a center of the striking surface defining the origin of a coordinate system including an x-axis, extending tangent to the center of the striking surface and generally parallel to a flat ground surface when the golf club head is in an address position on the flat ground surface, a y-axis, extending substantially perpendicular to the x-axis and generally parallel to the flat ground surface when the golf club head is in the address position on the flat ground surface, and a z-axis, extending substantially perpendicular to the x-axis and to the y-axis, wherein a negative direction of the x-axis points toward the heel portion and a positive direction of the x-axis points toward the toe portion;

the face further having a first off-center location on the face located in a heel direction away from the center of the striking surface at −40 mm along the x-axis and a second off-center location on the face located in a toe direction away from the center of the striking surface at 40 mm along the x-axis; and

a weight port configured to retain a weight;

wherein a characteristic time at 10 mm increment locations on the face along the x-axis between the first off-center location and the second off-center location deviates from the characteristic time at the center of the striking surface by no more than 20%;

wherein the face defines a variable thickness profile, comprising a thickness at the center of the striking surface that is greater than a thickness at a peripheral edge of the striking surface, thereby adjusting the characteristic time at various locations along the x-axis, wherein the thickness at the center of the striking surface is between 4 mm and 9 mm and the thickness at the peripheral edge of the striking surface is between 3 mm and 6 mm;

wherein a moment of inertia about a center-of-gravity (CG) x-axis, passing through a CG of the golf club head and parallel to the x-axis, is between about 300 kg·mm 2 and about 500 kg·mm 2 ;

wherein a moment of inertia about a CG z-axis, passing through the CG of the golf club head and parallel to the z-axis, is between about 450 kg·mm 2 and about 650 kg·mm 2 ;

wherein the weight port is located at a back portion of the golf club head, the back portion being on an opposite side of the golf club head as the face;

wherein the golf club head comprises a body, which is made of a metallic material, and a non-metal insert comprising a non-metal composite material, wherein the non-metal insert is attached directly to the body via an adhesive, and the non-metal insert contacts the golf ball at impact; and

the golf club head has a depth of at least 111.76 mm, a CG y-axis coordinate of 30-50 mm, and a CG z-axis coordinate of between about −10 mm and about 5 mm.

2. The golf club head of claim 1 , wherein the non-metal insert includes a face plate comprising a plurality of composite prepreg plies, and a polymer cover layer having a cover layer thickness of 0.1-3.0 mm.

3. The golf club head of claim 2 , wherein the polymer cover layer includes a plurality of surface features to provide a mean roughness of 2.5-5 μm, and the cover layer thickness is 0.2-1.2 mm.

4. The golf club head of claim 3 , wherein the insert has an insert height dimension of between 50 mm and 127 mm, and the plurality of composite prepreg plies includes a plurality of prepreg panels and at least one cluster comprising a plurality of prepreg strips.

5. The golf club head of claim 4 , wherein at least one cluster is located in between adjacent prepreg panels.

6. The golf club head of claim 4 , wherein the plurality of prepreg strips overlap each other.

7. The golf club head of claim 4 , wherein at least one of the plurality of prepreg strips extends continuously in from a first point on a perimeter of the insert to a second point on the perimeter of the insert.

8. The golf club head of claim 4 , wherein the plurality of surface features have a peak to trough height of between 20 μm and 30 μm.

9. The golf club head of claim 8 , wherein adjacent surface features are separated by no more than 0.6 mm.

10. The golf club head of claim 1 , wherein:

the body comprises a hinge region defining a transition between the face and the crown;

the composite material of the insert is attached directly to the hinge region of the body via the adhesive; and

the hinge region is configured such that in a direction, that extends parallel to the z-axis from the sole to the crown, a void is defined between two layers of the metallic material of the body.

11. The golf club head of claim 1 , wherein the non-metal insert includes a plurality of surface features to provide a mean roughness of 2.5-5 μm.

12. The golf club head of claim 11 , wherein the non-metal insert includes a face plate comprising a plurality of composite prepreg strips, and at least one of the plurality of prepreg strips extends continuously from a first point on a perimeter of the insert to a second point on the perimeter of the insert.

13. A golf club head comprising:

a heel portion;

a toe portion;

a crown;

a sole; and

a face having a striking surface for striking a golf ball;

the face having an ideal impact location at a center of the striking surface defining the origin of a coordinate system including an x-axis, extending tangent to the center of the striking surface and generally parallel to a flat ground surface when the golf club head is in an address position on the flat ground surface, a y-axis, extending substantially perpendicular to the x-axis and generally parallel to the flat ground surface when the golf club head is in the address position on the flat ground surface, and a z-axis, extending substantially perpendicular to the x-axis and to the y-axis, wherein a negative direction of the x-axis points toward the heel portion and a positive direction of the x-axis points toward the toe portion;

the face further having a first off-center location on the face located in a heel direction away from the center of the striking surface at −40 mm along the x-axis and a second off-center location on the face located in a toe direction away from the center of the striking surface at 40 mm along the x-axis;

wherein a characteristic time at 10 mm increment locations on the face along the x-axis between the first off-center location and the second off-center location deviates from the characteristic time at the center of the striking surface by no more than 20%;

wherein a moment of inertia about a center-of-gravity (CG) x-axis, passing through a CG of the golf club head and parallel to the x-axis, is between about 300 kg·mm 2 and about 500 kg·mm 2 ;

wherein a moment of inertia about a CG z-axis, passing through the CG of the golf club head and parallel to the z-axis, is between about 450 kg·mm 2 and about 650 kg·mm 2 ;

wherein the golf club head comprises a body, which is made of a metallic material, and an insert made of a non-metal composite material including a face plate comprising a plurality of composite prepreg plies, and a polymer cover layer having a cover layer thickness of 0.2-1.2 mm and defining the striking surface, wherein the insert is attached directly to the body via an adhesive and the polymer cover layer includes a plurality of surface features to provide a mean roughness of 2.5-5 μm;

wherein the face defines a variable thickness profile, comprising a thickness at the center of the striking surface that is greater than a thickness at a peripheral edge of the striking surface, thereby adjusting the characteristic time at various locations along the x-axis, wherein the thickness at the center of the striking surface is between 4 mm and 9 mm and the thickness at the peripheral edge of the striking surface is between 3 mm and 6 mm; and

the golf club head has a depth of at least 111.76 mm, a CG y-axis coordinate of 30-50 mm, and a CG z-axis coordinate of between about −10 mm and about −2 mm.

14. The golf club head of claim 13 , wherein:

the body comprises a hinge region defining a transition between the face and the crown;

the composite material of the insert is attached directly to the hinge region of the body via the adhesive; and

the hinge region is configured such that in a direction, that extends parallel to the z-axis from the sole to the crown, a void is defined between two layers of the metallic material of the body.

15. The golf club head of claim 13 , wherein the thickness at the center of the striking surface is no more than 7.2 mm and the thickness at the peripheral edge of the striking surface is no less than 4.1 mm.

16. The golf club head of claim 13 , further comprising a weight port and a weight retained by the weight port, wherein:

the weight port is located at a back portion of the golf club head, the back portion being on an opposite side of the golf club head as the face.

17. The golf club head of claim 13 , further comprising a hinge region positioned about an upper edge of the insert.

18. A golf club head comprising:

a heel portion;

a toe portion;

a crown;

a sole;

a face having a striking surface for striking a golf ball;

the face having an ideal impact location at a center of the striking surface defining the origin of a coordinate system including an x-axis, extending tangent to the center of the striking surface and generally parallel to a flat ground surface when the golf club head is in an address position on the flat ground surface, a y-axis, extending substantially perpendicular to the x-axis and generally parallel to the flat ground surface when the golf club head is in the address position on the flat ground surface, and a z-axis, extending substantially perpendicular to the x-axis and to the y-axis, wherein a negative direction of the x-axis points toward the heel portion and a positive direction of the x-axis points toward the toe portion;

the face further having a first off-center location on the face located in a heel direction away from the center of the striking surface at −40 mm along the x-axis and a second off-center location on the face located in a toe direction away from the center of the striking surface at 40 mm along the x-axis; and

a weight port configured to retain a movable weight;

wherein a characteristic time at 10 mm increment locations on the face along the x-axis between the first off-center location and the second off-center location deviates from the characteristic time at the center of the striking surface by no more than 20%;

wherein the face defines a variable thickness profile, comprising a thickness at the center of the striking surface that is greater than a thickness at a peripheral edge of the striking surface, thereby adjusting the characteristic time at various locations along the x-axis, wherein the thickness at the center of the striking surface is between 4 mm and 9 mm and the thickness at the peripheral edge of the striking surface is between 3 mm and 6 mm;

wherein a moment of inertia about a center-of-gravity (CG) x-axis, passing through a CG of the golf club head and parallel to the x-axis, is between about 300 kg·mm 2 and about 500 kg·mm 2 ;

wherein a moment of inertia about a CG z-axis, passing through the CG of the golf club head and parallel to the z-axis, is between about 450 kg·mm 2 and about 650 kg·mm 2 ;

wherein the weight port is located at a back portion of the golf club head, the back portion being on an opposite side of the golf club head as the face;

wherein the golf club head comprises a body, which is made of a metallic material, and an insert made of a non-metal composite material including a face plate comprising a plurality of composite prepreg plies including a plurality of prepreg panels and at least one cluster comprising a plurality of prepreg strips, and a polymer cover layer having a cover layer thickness of 0.1-3.0 mm and defining the striking surface, wherein the insert is attached directly to the body via an adhesive, and the plurality of composite prepreg plies includes a plurality of prepreg panels and at least one cluster comprising a plurality of overlapping prepreg strips;

the golf club head has a depth of at least 111.76 mm, a CG y-axis coordinate of 30-50 mm, and a CG z-axis coordinate of between about −10 mm and about −2 mm;

wherein the golf club head has a volume between 400 cc and 500 cc, and the insert has an insert height dimension of between 50 mm and 127 mm; and

wherein the polymer cover layer includes a plurality of surface features to provide a mean roughness of 2.5-5 μm.

19. The golf club head of claim 18 , further comprising a hinge region positioned about an upper edge of the face;

wherein the insert is supported by the hinge region, and the insert has an insert width of between 100 mm and 127 mm.

20. The golf club head of claim 18 , wherein the cover layer thickness is 0.2-1.2 mm, at least one cluster is located in between adjacent prepreg panels, and the plurality of prepreg strips overlap each other.

Assignments (9)
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Jan 16, 2025
From: TAYLOR MADE GOLF COMPANY, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 069986/0349 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Jan 14, 2025
From: TAYLOR MADE GOLF COMPANY, INC.
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 069895/0523 →
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Feb 8, 2022
From: KOOKMIN BANK
To: TAYLOR MADE GOLF COMPANY, INC.
Reel/Frame 058983/0516 →
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Feb 8, 2022
From: KOOKMIN BANK
To: TAYLOR MADE GOLF COMPANY, INC.
Reel/Frame 058978/0211 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Feb 7, 2022
From: TAYLOR MADE GOLF COMPANY, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 058963/0671 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Feb 7, 2022
From: TAYLOR MADE GOLF COMPANY, INC.
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 058962/0415 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Aug 24, 2021
From: TAYLOR MADE GOLF COMPANY, INC.
To: KOOKMIN BANK, AS SECURITY AGENT
Reel/Frame 057300/0058 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Aug 24, 2021
From: TAYLOR MADE GOLF COMPANY, INC.
To: KOOKMIN BANK, AS COLLATERAL AGENT
Reel/Frame 057293/0207 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 23, 2020
From: BEACH, TODD P.; SARGENT, NATHAN; LARSEN, PETER L.; WILLETT, KRAIG ALAN; CHAO, BING-LING; LORENTZEN, JOHN FRANCIS
To: TAYLOR MADE GOLF COMPANY, INC.
Reel/Frame 052196/0892 →
Continuity (4)
Continuation 16057406 · Aug 7, 2018
Continuation 14862438 · Sep 23, 2015
Continuation 12589804 · Oct 27, 2009
Related Publication 20200206590A1 · Jul 2, 2020
Cited By (2)
US 12,420,150 US 12,569,728