IP Library Granted Patent US 11,489,481
Granted Patent B2
US 11,489,481 · App. 16/820,256 · Granted Nov 1, 2022

Hybrid solar panel mounting assembly

Inventors: Nathan Schuit (Edgewood, NM); Jason Mayfield (Albuquerque, NM); December Cowen (Albuquerque, NM); Darren Womacks (Albuquerque, NM)
Assignee: Unirac Inc.
H02S20/23F24S25/35F24S25/632F24S25/636F24S25/65F24S25/67F24S2025/801Y02B10/10Y02B10/20Y02E10/47
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Quick Facts
Patent No.
US 11,489,481
App. No.
16/820,256
Granted
Nov 1, 2022
Kind
B2
Abstract

An apparatus and method for mounting a solar panel array on a surface is disclosed. The solar panel array includes a plurality of solar panel modules and a hybrid solar panel module mounting assembly. The hybrid solar panel module mounting assembly includes a component of a rail-based mounting system and a component of a rail-less mounting system. At least one of the plurality of solar panel modules is mounted on the component of the rail-based mounting system and at least one of the plurality of solar panel modules is mounted on the component of the rail-less mounting system.

Claims (37)

1. A hybrid solar module mounting assembly for mounting a plurality of solar modules, the hybrid solar module mounting assembly comprising:

a trim-rail of a rail-based mounting system, the trim-rail including:

a continuous structural unit of both a rail and a trim that extends across a distance approximately as long as at least two adjacent solar modules of the plurality of solar modules,

a panel mounting portion, on a side opposite the trim, for securing the at least two adjacent solar modules of the plurality of solar modules, and

a tab on the side opposite the trim below the panel mounting portion, the tab for interfacing with a footer; and

a bracket of a rail-less mounting system, the bracket having a length that is less than a length of the trim-rail.

2. A hybrid solar module mounting assembly for mounting a plurality of solar modules, the hybrid solar module mounting assembly comprising:

a trim-rail of a rail-based mounting system, the trim-rail including:

a continuous structural unit of both a rail and a trim that extends across at least two solar modules of the plurality of solar modules,

a panel mounting portion, on a side opposite the trim, for securing the at least two solar modules of the plurality of solar modules, and

a tab on the side opposite the trim below the panel mounting portion, the tab for interfacing with a footer; and

a bracket of a rail-less mounting system, the bracket being disposed with at least one solar module of the plurality of solar modules;

wherein

the trim-rail is not supported by the bracket.

3. A hybrid solar module mounting assembly for mounting a plurality of solar modules, the hybrid solar module mounting assembly comprising:

a trim-rail of a rail-based mounting system, the trim-rail including:

a continuous structural unit of both a rail and a trim that has a length that is greater than a width of a solar module of the plurality of solar modules,

a panel mounting portion, on a side opposite the trim, for securing the solar module of the plurality of solar modules, and

a tab on the side opposite the trim below the panel mounting portion, the tab for interfacing with a footer; and

a bracket of a rail-less mounting system, the bracket having a length that is less than or equal to the width of the solar module.

4. The hybrid solar module mounting assembly according to claim 1 , wherein the trim rail is disposed on an outer-most edge of the solar array.

5. The hybrid solar module mounting assembly according to claim 1 , wherein the trim rail includes a lower ledge and an upper ledge on only one side of the trim-rail, the lower ledge and the upper ledge mounting the at least one solar module on only the one side of the trim-rail.

6. The hybrid solar module mounting assembly according to claim 1 , wherein the trim rail is a monolithic structure including a structural rail portion combined with a non-structural trim portion.

7. The hybrid solar module mounting assembly according to claim 1 , wherein the bracket is a micro-rail or a short micro-rail.

8. The hybrid solar module mounting assembly according to claim 1 , wherein the bracket includes a helical vertical drive having a freestanding helical drive element and is vertically adjustable by rotating the freestanding helical drive element.

9. The hybrid solar module mounting assembly according to claim 1 , wherein the bracket is disposed within an outer periphery of the solar array.

10. The hybrid solar module mounting assembly according to claim 2 , wherein the bracket extends a portion of a length or width of the at least one solar module.

11. The hybrid solar module mounting assembly according to claim 10 , wherein the at least one solar module is a first solar module, and the bracket extends a discrete portion of a length or width of at least a second solar module of the plurality of solar modules of the solar array.

12. The hybrid solar module mounting assembly according to claim 2 , wherein the trim rail is disposed on an outer-most edge of the solar array.

13. The hybrid solar module mounting assembly according to claim 2 , wherein the trim rail includes a lower ledge and an upper ledge on only one side of the trim-rail, the lower ledge and the upper ledge mounting the at least one solar module on only the one side of the trim-rail.

14. The hybrid solar module mounting assembly according to claim 2 , wherein the bracket is a micro-rail or a short micro-rail.

15. The hybrid solar module mounting assembly according to claim 2 , wherein the bracket includes a helical vertical drive having a freestanding helical drive element and is vertically adjustable by rotating the freestanding helical drive element.

16. The hybrid solar module mounting assembly according to claim 2 , wherein the bracket is disposed within an outer periphery of the solar array.

17. The hybrid solar module mounting assembly according to claim 3 , wherein the solar module is a first solar module, and the bracket extends a portion of a width of the first solar module and a discrete portion of a width of at least a second solar module of the plurality of solar modules of the solar array.

18. The hybrid solar module mounting assembly according to claim 3 , wherein the bracket is disposed within an outer periphery of the solar array.

19. The hybrid solar module mounting assembly according to claim 3 , wherein the trim rail is disposed on an outer-most edge of the solar array.

20. The hybrid solar module mounting assembly according to claim 3 , wherein the bracket includes a helical vertical drive having a freestanding helical drive element and is vertically adjustable by rotating the freestanding helical drive element.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Oct 4, 2022
From: LBC CREDIT AGENCY SERVICES, LLC, AS AGENT
To: UNIRAC, INC.
Reel/Frame 061605/0949 →
SECURITY INTEREST Recorded Oct 1, 2022
From: UNIRAC, INC.
To: LBC CREDIT AGENCY SERVICES, LLC, AS AGENT
Reel/Frame 061587/0852 →
SECURITY INTEREST Recorded Jun 25, 2021
From: UNIRAC, INC.
To: LBC CREDIT AGENCY SERVICES, LLC, AS AGENT
Reel/Frame 056684/0333 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 23, 2021
From: SCHUIT, NATHAN; MAYFIELD, JASON; COWEN, DECEMBER; WOMACKS, DARREN
To: UNIRAC INC.
Reel/Frame 056644/0858 →
Continuity (4)
Continuation 15138030 · Apr 25, 2016
Provisional Application 62217580 · Sep 11, 2015
Provisional Application 62200262 · Aug 3, 2015
Related Publication 20200259448A1 · Aug 13, 2020