IP Library Granted Patent US 11,377,855
Granted Patent B2
US 11,377,855 · App. 16/826,761 · Granted Jul 5, 2022

Mineral-based panel comprising grooves and a method for forming grooves

Inventors: Per Josefsson (Ramlösa, SE); Pontus Gamstedt (Kattarp, SE); Per Nygren (Ramlösa, SE)
Assignee: CERALOC INNOVATION AB
E04F15/02033E04F13/076E04F13/0894E04F15/087E04F2201/0115
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Quick Facts
Patent No.
US 11,377,855
App. No.
16/826,761
Granted
Jul 5, 2022
Kind
B2
Abstract

A mineral-based panel including a mineral-based core and at least one groove. The at least one groove may be provided in a rear side of the panel. The mineral-based panels may be floor panel, a building panel, a wall panel, a ceiling panel or a furniture panel. A method for forming such grooves in a mineral-based panel. Furthermore, a mineral-based panel including a mineral-based core and polymer-based lower layer(s) attached to the core. A locking system of the panel includes a strip extending horizontally beyond an upper portion of the panel, and a horizontal portion of the strip is entirely formed in the polymer-based lower layer(s).

Claims (46)

1. A mineral-based floor panel comprising

a mineral-based core,

wherein the mineral-based core comprises magnesium oxide,

wherein the mineral-based core further comprises magnesium chloride and/or magnesium sulphate,

wherein the panel comprises at least one groove, and

wherein the at least one groove is provided in a rear side of the panel, between two coplanar lowermost surfaces of the floor panel.

2. The mineral-based panel according to claim 1 , wherein the mineral-based core further comprises magnesium sulphate.

3. The mineral-based panel according to claim 1 , wherein the at least one groove is provided in a lower side of the mineral-based core.

4. The mineral-based panel according to claim 1 , further comprising a lower arrangement comprising at least one lower layer being attached to a lower side of the mineral-based core.

5. The mineral-based panel according to claim 4 , wherein the at least one groove is at least partly provided in the lower arrangement between two opposing lowermost edges of the at least one lower layer.

6. The mineral-based panel according to claim 4 , wherein the lower arrangement comprises at least one polymer-based layer.

7. The mineral-based panel according to claim 6 , wherein said at least one polymer-based layer is at least one thermoplastic layer.

8. The mineral-based panel according to claim 6 , wherein said at least one polymer-based layer is at least one thermosetting layer.

9. The mineral-based panel according to claim 1 , further comprising an upper arrangement comprising at least one upper layer being attached to an upper side of the mineral-based core.

10. The mineral-based panel according to claim 9 , wherein the upper arrangement comprises at least one polymer-based layer.

11. The mineral-based panel according to claim 10 , wherein said at least one polymer-based layer is at least one thermoplastic layer.

12. The mineral-based panel according to claim 10 , wherein said at least one polymer-based layer is at least one thermosetting layer.

13. The mineral-based panel according to claim 1 , wherein the at least one groove is provided in the core, the core being provided between an upper and a lower arrangement.

14. The mineral-based panel according to claim 1 , further comprising a cover layer at least partly covering the at least one groove.

15. The mineral-based panel according to claim 1 , further comprising at least one reinforcement layer.

16. The mineral-based panel according to claim 1 , comprising a plurality of grooves, wherein at least two grooves have different characteristics.

17. The mineral-based panel according to claim 1 , wherein said at least one groove is provided in an interior of the rear side being spaced from a pair of opposite edge portions of the panel.

18. The mineral-based panel according to claim 1 , wherein the at least one groove is continuous or discontinuous.

19. The mineral-based panel according to claim 1 , comprising at least two groove arrangements.

20. The mineral-based panel according to claim 1 , wherein the at least one groove is provided in a surface, and an area of the surface is less than 90% of an area of a front side of the panel.

21. A mineral-based panel comprising

a mineral-based core, and

a lower arrangement comprising at least one polymer-based lower layer, the lower arrangement being attached to a lower side of the mineral-based core,

wherein the mineral-based panel further comprises a locking system for horizontal and/or vertical locking, said locking system comprising a strip extending horizontally beyond an upper portion of the mineral-based panel,

wherein at least a horizontal portion of the strip is entirely formed in the lower arrangement, and

wherein a horizontal and/or vertical locking surface is provided on the at least one polymer-based lower layer, the horizontal and/or vertical locking surface being configured, when locking the panel to a similar panel, to horizontally and/or vertically lock to a second locking system of the similar panel.

22. The mineral-based panel according to claim 21 , wherein the strip comprises a locking element.

23. The mineral-based panel according to claim 21 , wherein the horizontal portion comprises the entire strip, wherein the entire strip is formed in the at least one polymer-based lower layer.

24. The mineral-based panel according to claim 21 , wherein the locking element comprises a portion of the mineral-based core.

25. The mineral-based panel according to claim 21 , wherein the horizontal locking system comprises a locking element and a locking groove, and/or wherein the vertical locking system comprises a tongue and a tongue groove.

26. The mineral-based panel according to claim 21 , wherein a horizontal extension of the tongue from a vertical plane (VP) is smaller than an extension of the strip from a vertical plane (VP).

27. The mineral-based panel according to claim 21 , wherein said polymer-based lower layer is a thermoplastic layer.

28. The mineral-based panel according to claim 21 , wherein said polymer-based lower layer is at least one a thermosetting layer.

29. The mineral-based panel according to claim 21 , wherein the mineral-based core comprises magnesium oxide and, optionally, magnesium chloride and/or magnesium sulphate.

30. The mineral-based panel according to claim 21 , wherein the mineral-based core comprises cement.

31. The mineral-based panel according to claim 21 , further comprising an upper arrangement comprising at least one upper layer being attached to an upper side of the mineral-based core.

32. The mineral-based panel according to claim 31 , wherein the upper arrangement comprises at least one polymer-based layer.

33. The mineral-based panel according to claim 21 , further comprising at least one reinforcement layer.

34. The mineral-based panel according to claim 33 , wherein the at least one reinforcement layer is provided in the mineral-based core.

35. The mineral-based panel according to claim 33 , wherein at least one reinforcement layer is positioned in a top portion and/or a bottom portion of the mineral-based core.

36. The mineral-based panel according to claim 33 , wherein the at least one reinforcement layer is provided in the upper and/or the lower arrangement.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY DATA FROM VALINGE INNOVATION AB TO CERALOC INNOVATION AB PREVIOUSLY RECORDED ON REEL 052875 FRAME 0603. ASSIGNOR(S) HEREBY CONFIRMS THE THE ASSIGNMENT. Recorded Jun 25, 2020
From: JOSEFSSON, PER; GAMSTEDT, PONTUS; NYGREN, PER
To: CERALOC INNOVATION AB
Reel/Frame 053036/0039 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 9, 2020
From: JOSEFSSON, PER; GAMSTEDT, PONTUS; NYGREN, PER
To: VALINGE INNOVATION AB
Reel/Frame 052875/0603 →
Priority Claims (1)
SE 1950364-8 · Mar 25, 2019 · national
Continuity (1)
Related Publication 20200308846A1 · Oct 1, 2020
Cited By (4)
US 12,264,482 US 12,320,131 US 12,534,921 US 12,595,664