IP Library Granted Patent US 11,731,427
Granted Patent B2
US 11,731,427 · App. 16/829,058 · Granted Aug 22, 2023

Ink jet printer and non-transitory recording medium storing computer program for cleaning

Inventors: Kazuya Morizono (Hamamatsu, JP); Teppei Sawada (Hamamatsu, JP); Akifumi Arai (Hamamatsu, JP)
Assignee: ROLAND DG CORPORATION
B41J2/16508
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Quick Facts
Patent No.
US 11,731,427
App. No.
16/829,058
Granted
Aug 22, 2023
Kind
B2
Abstract

A printer includes an ink head including a nozzle surface including nozzles, a cap including an end portion contactable with the nozzle surface, a suction device, a memory, and a controller. The memory stores a suction position, a free suction position, and a minute open position located between the suction position and the free suction position. The controller performs a suction process in which the cap is located at the suction position and ink is sucked from the nozzles, and a minute open position process in which the cap is moved toward a minute open position and movement of the cap is stopped with the cap located at a minute open position, after the suction process.

Claims (57)

1. An ink jet printer comprising:

an ink head including a nozzle surface including first nozzles that discharge ink;

a cap assembly including a cap, a suction device, and a capping mechanism, the cap being attachable to the nozzle surface to cover the first nozzles and including an end portion that is contactable with the nozzle surface when attached to the nozzle surface, the suction device being connected to the cap, the capping mechanism being configured to attach the cap to the nozzle surface and separate the cap from the nozzle surface;

a memory that stores a suction position, a free suction position, and a minute open position beforehand, the suction position being a position of the cap at which the end portion of the cap is in contact with the nozzle surface and ink in the first nozzles is sucked by the suction device, the free suction position being a position of the cap at which the end portion of the cap is separated from the nozzle surface and ink in the first nozzles is not sucked by the suction device, the minute open position located between the suction position and the free suction position; and

a controller; wherein

the minute open position is a position of the cap at which the cap is closest to the nozzle surface among positions of the cap at which ink cannot be sucked from the nozzle of the ink head by the suction device;

the controller is configured or programmed to perform:

a suction process in which ink is sucked from the first nozzles with the cap located at the suction position;

a movement process in which the cap is moved toward the minute open position after the suction process;

a minute open position process in which movement of the cap is stopped with the cap located at the minute open position after the movement process;

another movement process in which the cap is moved toward the free suction position after the minute open position process; and

a free suction process in which the suction device is driven with the cap located at the free suction position after the another movement process;

an amount of movement of the cap per a unit time in the movement process is a first movement amount; and

an amount of movement of the cap per a unit time in the another movement process is a second movement amount larger than the first movement amount.

2. The ink jet printer according to claim 1 , wherein

the cap assembly includes an absorber disposed in the cap; and

at the minute open position, the absorber is separated from the nozzle surface.

3. The ink jet printer according to claim 1 , further comprising:

a wiper; and

a wiping mechanism that supports the wiper and causes the wiper to contact the nozzle surface and to be separated from the nozzle surface; wherein

the controller is configured or programmed to perform a wiping process in which the nozzle surface is wiped by the wiper at least after the minute open position process.

4. The ink jet printer according to claim 1 , wherein

the nozzle surface of the ink head includes second nozzles that discharge another ink different from the ink; and

the cap is attachable to the nozzle surface to cover the first nozzles and the second nozzles.

5. A non-transitory recording medium storing a computer program to perform cleaning in the ink jet printer according to claim 1 , the computer program causing at least a computer to execute the suction process, the movement process, and the minute open position process.

6. An ink jet printer comprising:

an ink head including a nozzle surface including first nozzles that discharge ink;

an ink tank that stores ink;

an ink supply path that allows the ink tank and the first nozzles to communicate with each other; and

a pressure detector that detects a pressure in the ink supply path;

a cap assembly including a cap, a suction device, and a capping mechanism, the cap being attachable to the nozzle surface to cover the first nozzles and including an end portion that is contactable with the nozzle surface when attached to the nozzle surface, the suction device being connected to the cap, the capping mechanism being configured to attach the cap to the nozzle surface and separate the cap from the nozzle surface;

a memory that stores a suction position, a free suction position, and a minute open position beforehand, the suction position being a position of the cap at which the end portion of the cap is in contact with the nozzle surface and ink in the first nozzles is sucked by the suction device, the free suction position being a position of the cap at which the end portion of the cap is separated from the nozzle surface and ink in the first nozzles is not sucked by the suction device, the minute open position located between the suction position and the free suction position; and

a controller; wherein

the controller is configured or programmed to perform:

a suction process in which ink is sucked from the first nozzles with the cap located at the suction position;

a movement process in which the cap is moved toward the minute open position after the suction process;

a minute open position process in which movement of the cap is stopped with the cap located at the minute open position after the movement process; and

a minute open position determination process to determine the minute open position;

the minute open position determination process includes:

an approach movement process in which the cap is moved in a direction in which the cap is attached to the nozzle surface; and

an approach pressure determination process in which an approach detection pressure that is a pressure in the ink supply path is detected and it is determined whether the approach detection pressure is less than or equal to the predetermined determination pressure or not, during the approach movement process;

a separation movement process in which the cap is moved in a direction in which the cap is separated from the nozzle surface;

a separation pressure determination process in which a separation detection pressure that is a pressure in the ink supply path is detected and it is determined whether the separation detection pressure is larger than a predetermined determination pressure or not, during the separation movement process; and

a position storage process in which a position of the cap relative to the nozzle surface when the separation detection pressure is first determined to be larger than the predetermined determination pressure in the separation pressure determination process is stored in the memory as the minute open position; and

in the separation movement process, when it is first determined that the approach detection pressure is less than or equal to the determination pressure in the approach pressure determination process, the cap is moved in the direction in which the cap is separated from the nozzle surface.

7. The ink jet printer according to claim 6 , further comprising:

a damper disposed in the ink supply path; wherein

the damper includes:

a reservoir locally including an opening, the reservoir communicating with the ink supply path; and

a damper film covering the opening of the reservoir; and

the pressure detector detects a pressure in the reservoir.

8. The ink jet printer according to claim 7 , wherein the damper includes:

a pressing body provided on the damper film; and

a filler disposed at an opposite side to the reservoir with respect to the damper film, a position of the filler being changed in accordance with movement of the pressing body;

the pressure detector includes a filler sensor that detects whether the filler moves into a predetermined range or not, and if the filler is not located in the predetermined range, detects that a pressure in the reservoir is higher than the predetermined determination pressure;

in the separation pressure determination process, it is determined whether the filler is located in the predetermined range or not by using the filler sensor; and

in the position storage process, a position of the cap relative to the nozzle surface at which it is first determined that the filler is not located in the predetermined range in the separation pressure determination process is stored, as the minute open position, in the memory.

Assignments (2)
MERGER AND CHANGE OF NAME Recorded Feb 25, 2025
From: ROLAND DG CORPORATION; XYZ CORPORATION
To: ROLAND DG CORPORATION
Reel/Frame 070314/0344 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 25, 2020
From: MORIZONO, KAZUYA; SAWADA, TEPPEI; ARAI, AKIFUMI
To: ROLAND DG CORPORATION
Reel/Frame 052220/0653 →
Priority Claims (2)
JP 2019-058324 · Mar 26, 2019 · national
JP 2019-114545 · Jun 20, 2019 · national
Continuity (1)
Related Publication 20200307220A1 · Oct 1, 2020