Power converter having improved cooling
Provided is a power converter which enables improved performance, and allows each of a semiconductor module and a capacitor module to be more reliably cooled. In a power converter, a capacitor module includes a capacitor module main body facing a cooling surface of a cooler, while being apart from the cooling surface, and a heat conductive member provided in the capacitor module main body. The capacitor module main body is connected to a semiconductor module via an N-side bus bar and a P-side bus bar. A heat radiation portion of the heat conductive member is thermally connected to the cooling surface at a position more distant from the semiconductor module than an end portion of the capacitor module main body which is closer to the semiconductor module.
1. A power converter comprising:
a cooler having a cooling surface formed therein;
a semiconductor module provided on the cooling surface; and
a capacitor module including:
a capacitor module main body facing the cooling surface at a distance from the cooling surface and connected to the semiconductor module via a bus bar, and
a heat conductive member connected to the capacitor module main body and having a heat radiation portion thermally connected to the cooling surface at a position more distant from the semiconductor module than an end portion of the capacitor module main body that is closest to the semiconductor module,
wherein:
the heat radiation portion is the only portion of the heat conductive member that is directly in contact with the cooling surface, and an entire length of the heat radiation portion is thermally connected to the cooling surface,
the capacitor module main body includes a capacitor case, a capacitor element arranged in the capacitor case, and a filling member which is made of a resin, and covers the capacitor element in the capacitor case;
the bus bar extends through the filling member to be connected to the capacitor element, while being held in the capacitor case via the filling member
wherein:
the capacitor case is formed of the same material as that of the heat conductive member; and
the heat conductive member is integral with the capacitor case
wherein, between the capacitor case and at least one of the capacitor element and the bus bar, an insulating member having a heat conductivity higher than that of the filling member is interposed.
2. A power converter comprising:
a cooler having a cooling surface formed therein;
a semiconductor module provided on the cooling surface; and
a capacitor module including:
a capacitor module main body facing the cooling surface at a distance from the cooling surface and connected to the semiconductor module via a bus bar, and
a heat conductive member connected to the capacitor module main body and having a heat radiation portion thermally connected to the cooling surface at a position more distant from the semiconductor module than an end portion of the capacitor module main body that is closest to the semiconductor module,
wherein:
the heat radiation portion is the only portion of the heat conductive member that is directly in contact with the cooling surface, and an entire length of the heat radiation portion is thermally connected to the cooling surface,
the capacitor module main body includes a capacitor case, a capacitor element arranged in the capacitor case, and a filling member which is made of a resin, and covers the capacitor element in the capacitor case;
the bus bar extends through the filling member to be connected to the capacitor element, while being held in the capacitor case via the filling member
wherein:
the heat conductive member has an attachment portion arranged inside the filling member; and
between the attachment portion and at least one of the capacitor element and the bus bar, an insulating member having a heat conductivity higher than that of the filling member is interposed.
3. The power converter according to claim 2 , wherein:
the cooling surface is cooled by a cooling medium flowing in the cooler; and
the heat radiation portion is thermally connected to the cooling surface at a position upstream of a position of the semiconductor module in a flow of the cooling medium.
4. The power converter according to claim 2 , wherein, between the capacitor module main body and the cooling surface, a heat insulating member formed of a material having a heat conductivity lower than that of the capacitor module main body is interposed.
5. The power converter according to claim 2 , wherein the heat conductive member has an attachment portion arranged inside the capacitor module main body.