IP Library Granted Patent US 11,287,806
Granted Patent B2
US 11,287,806 · App. 16/832,652 · Granted Mar 29, 2022

Vehicle computing system cooling systems

Inventors: Thomas Jeffery Watson, Jr. (Pittsburgh, PA); Scott Klaus Boehmke (Wexford, PA)
Assignee: UATC, LLC
G05B19/416G05B19/4155G06F1/20H05K7/20845G05B2219/49216
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Quick Facts
Patent No.
US 11,287,806
App. No.
16/832,652
Granted
Mar 29, 2022
Kind
B2
Abstract

Systems and methods for cooling a vehicle computing system are provided. A computing system can include a cooling baseplate including a first planar cooling surface and a second planar cooling surface. The computing system can further include one or more computing devices including a processor blade positioned on the first planar cooling surface, a coprocessor blade positioned on the second planar cooling surface, and a flexible connector coupled between the processor blade and the coprocessor blade. The flexible connector can be configured to transfer at least one of data or electric power between the processor blade and the coprocessor blade. The first planar cooling surface can be configured to transfer heat from the processor blade to a cooling fluid via conduction. The second planar cooling surface can be configured to transfer heat from the coprocessor blade to the cooling fluid via conduction.

Claims (61)

1. An autonomous vehicle computing system, comprising:

a cooling baseplate, comprising:

a first planar cooling surface;

a second planar cooling surface oriented substantially parallel to the first planar cooling surface;

an inlet configured to receive a cooling fluid;

an outlet; and

at least one cooling channel coupled between the inlet and the outlet, the at least one cooling channel positioned between the first planar cooling surface and the second planar cooling surface, the at least one cooling channel configured to allow the cooling fluid to flow between the inlet and the outlet and provide cooling to the first planar cooling surface and the second planar cooling surface; and

one or more computing devices, at least one of the one or more computing devices comprising:

a processor blade, the processor blade comprising a processor, the processor blade positioned on the first planar cooling surface in a surface-mounted orientation parallel to the first planar cooling surface; and

a coprocessor carrier, the coprocessor carrier comprising one or more coprocessor blades, at least one of the one or more coprocessor blades comprising at least one coprocessor, the one or more coprocessor blades positioned on the second planar cooling surface in a surface-mounted orientation parallel to the second planar cooling surface; and

a flexible connector coupled between the processor blade and at least one of the one or more coprocessor blades, the flexible connector configured to transfer at least one of data or electric power between the processor blade and the at least one coprocessor blade;

wherein the first planar cooling surface is configured to transfer heat from the processor blade to the cooling fluid via conduction; and

wherein the second planar cooling surface is configured to transfer heat from the one or more coprocessor blades to the cooling fluid via conduction.

2. The autonomous vehicle computing system of claim 1 , wherein the flexible connector comprises a layer of polyimide film coated with a plurality of copper strands and an insulative sealant.

3. The autonomous vehicle computing system of claim 2 , wherein the layer of polyimide film is approximately 1.0 to 6.0 mils thick; and

wherein each of the plurality of copper strands is approximately 0.2 to 2.0 mils thick.

4. The autonomous vehicle computing system of claim 2 , wherein the polyimide film is incorporated into the coprocessor carrier.

5. The autonomous vehicle computing system of claim 1 , wherein the one or more coprocessor blades comprise a first coprocessor blade and a second coprocessor blade;

wherein the flexible connector coupled between the processor blade and the at least one of the one or more coprocessor blades comprises a first flexible connector coupled between the processor blade and the first coprocessor blade;

wherein the computing system further comprises a second flexible connector coupled between the first coprocessor blade and the second coprocessor blade; and

wherein the second flexible connector is configured to transfer at least one of data or electric power between the first coprocessor blade and the second coprocessor blade.

6. The autonomous vehicle computing system of claim 5 , wherein the second flexible connector comprises a preformed bend to allow for a variation in a mounting height of the first coprocessor blade and a mounting height of the second coprocessor blade.

7. The autonomous vehicle computing system of claim 1 , wherein the processor of the processor blade is coupled to the first planar cooling surface using a thermally conductive compound.

8. The autonomous vehicle computing system of claim 1 further comprising: a heat spreader coupled between the at least one of the one or more coprocessor blades and the second planar cooling surface.

9. The autonomous vehicle computing system of claim 1 , wherein the at least one coprocessor of the one or more coprocessor blades comprises a graphics processing unit, an application specific integrated circuit, or a field programmable gate array.

10. The autonomous vehicle computing system of claim 1 , wherein the cooling baseplate further comprises a plurality of pin fins positioned within the at least one cooling channel.

11. The autonomous vehicle computing system of claim 1 , wherein the at least one cooling channel comprises a plurality of cooling channels.

12. The autonomous vehicle computing system of claim 1 , wherein the cooling baseplate further comprises a fluid gap or air gap positioned between the first planar cooling surface and the second planar cooling surface.

13. The autonomous vehicle computing system of claim 1 , further comprising a busbar configured to provide electric power to the one or more computing devices.

14. The autonomous vehicle computing system of claim 13 , wherein the cooling baseplate is configured to act as a ground for the one or more computing devices.

15. The autonomous vehicle computing system of claim 1 , wherein the cooling baseplate further comprises one or more ribs, at least one of the one or more ribs being positioned on either the first planar cooling surface or the second planar cooling surface to provide structural support for the autonomous vehicle computing system.

16. The autonomous vehicle computing system of claim 15 , further comprising a housing mounted to the one or more ribs.

17. A computing system, comprising:

a cooling fluid source, the cooling fluid source configured to provide a cooling fluid; and

an autonomous vehicle computing system, comprising:

a cooling baseplate, comprising:

a first planar cooling surface;

a second planar cooling surface oriented substantially parallel to the first planar cooling surface;

an inlet configured to receive the cooling fluid;

an outlet; and

at least one cooling channel coupled between the inlet and the outlet, the at least one cooling channel positioned between the first planar cooling surface and the second planar cooling surface, the at least one cooling channel configured to allow the cooling fluid to flow between the inlet and the outlet and provide cooling to the first planar cooling surface and the second planar cooling surface; and

one or more computing devices, at least one of the one or more computing devices comprising:

a processor blade, the processor blade comprising a processor, the processor blade positioned on the first planar cooling surface in a surface-mounted orientation parallel to the first planar cooling surface; and

a coprocessor carrier, the coprocessor carrier comprising one or more coprocessor blades, at least one of the one or more coprocessor blades comprising at least one coprocessor, the one or more coprocessor blades positioned on the second planar cooling surface in a surface-mounted orientation parallel to the second planar cooling surface; and

a flexible connector coupled between the processor blade and at least one of the one or more coprocessor blades, the flexible connector configured to transfer one or more of data and electric power between the processor blade and the at least one coprocessor blade.

18. The computing system of claim 17 , wherein the flexible connector comprises a layer of polyimide film coated with a plurality of copper strands and an insulative sealant.

19. The computing system of claim 17 , wherein the first planar cooling surface is configured to transfer heat from the processor blade to the cooling fluid via conduction; and

wherein the second planar cooling surface is configured to transfer heat from the one or more coprocessor blades to the cooling fluid via conduction.

20. An autonomous vehicle, comprising:

a cooling fluid source, the cooling fluid source configured to provide a cooling fluid; and

an autonomous vehicle computing system, comprising:

a cooling baseplate, comprising:

a first planar cooling surface;

a second planar cooling surface oriented substantially parallel to the first planar cooling surface;

an inlet configured to receive the cooling fluid;

an outlet; and

at least one cooling channel coupled between the inlet and the outlet, the at least one cooling channel positioned between the first planar cooling surface and the second planar cooling surface, the at least one cooling channel configured to allow the cooling fluid to flow between the inlet and the outlet and provide cooling to the first planar cooling surface and the second planar cooling surface; and

one or more computing devices, at least one of the one or more computing devices comprising:

a processor blade, the processor blade comprising a processor, the processor blade positioned on the first planar cooling surface in a surface-mounted orientation parallel to the first planar cooling surface; and

a coprocessor carrier, the coprocessor carrier comprising one or more coprocessor blades, at least one of the one or more coprocessor blades comprising at least one coprocessor, the one or more coprocessor blades positioned on the second planar cooling surface in a surface-mounted orientation parallel to the second planar cooling surface; and

a flexible connector comprising a layer of film coated with a plurality of strands, the flexible connector coupled between the processor blade and at least one of the one or more coprocessor blades, the flexible connector configured to transfer at least one of data or electric power between the processor blade and the at least one coprocessor blade.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 14, 2024
From: UATC, LLC
To: AURORA OPERATIONS, INC.
Reel/Frame 067733/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 25, 2020
From: WATSON, THOMAS JEFFERY, JR; BOEHMKE, SCOTT KLAUS
To: UATC, LLC
Reel/Frame 054158/0700 →