System and method for improved heave compensation
A damping system for a heave compensator for an off-shore oil rig includes a hydraulic cylinder having a piston and a housing. The hydraulic cylinder is configured for accepting a hydraulic fluid. There is a flow passage for restricting the flow of the hydraulic fluid during movement of the piston in the housing. The hydraulic fluid is a magnetic fluid and the damping system includes a magnetic fluid management system for controlling a magnetic field at the flow passage. A heave compensator including such a damping system, and a method for controlling the damping of a heave compensator are also disclosed, the method including subjecting a magnetic fluid to a magnetic field at a flow passage for restricting the flow of the magnetic fluid.
1 . A method for controlling the damping of a heave compensator, wherein the method comprises:
moving a piston of a hydraulic cylinder in a housing of the hydraulic cylinder to damp relative motion between a first structure coupled to the piston and a second structure coupled to the housing, wherein the housing comprises a permanent magnet disposed in an interior of the housing, and the piston comprises an inductive coil disposed in the interior of the housing and which is inductively coupled with and moves relative to the magnet in response to the movement of the piston in the housing;
placing a magnetic fluid management system (MFMS) of the heave compensator in an energy harvesting mode;
generating electrical energy in the inductive coil by electromagnetic induction in response to the relative movement of the inductive coil and the magnet in the housing with the MFMS in the energy harvesting mode;
reconfiguring the MFMS from the energy harvesting mode to a separate damping mode such that a flow of electrical energy to an electromagnetic coil in the piston in is provided; and
subjecting the hydraulic magnetic fluid in fluid communication with the hydraulic cylinder to a magnetic field at a flow passage for restricting the flow of the magnetic fluid and to adjust the damping between the first structure and the second structure in response to altering the viscosity of the hydraulic magnetic fluid by supplying the electromagnetic coil with electrical energy with the MFMS in the damping mode.
2 . The method according to claim 1 , further comprising monitoring movement of a load on the heave compensator.
3 . The method according to claim 1 , further comprising generating electrical energy by electromagnetic induction during damping of the heave compensator.
4 . The method according to claim 1 , further comprising:
tuning a programmable logic controller by selecting a heave compensation system mode selected from the group consisting of a recoil mode, a lift-off mode, and a drilling mode;
measuring a payload weight of a submerged drill string;
measuring at least one of velocity and displacement of an off-shore rig, the hydraulic cylinder being coupled between the off-shore rig and the drill string; and
changing the viscosity of the magnetic fluid with the programmable logic controller based on the heave compensation system mode, the payload weight, and the at least one of velocity and displacement of the off-shore rig.
5 . The method according to claim 1 , wherein the magnet is coupled to the housing such that relative movement between the magnet and the housing is restricted.