IP Library Granted Patent US 11,794,517
Granted Patent B2
US 11,794,517 · App. 16/840,326 · Granted Oct 24, 2023

Methods and apparatus for releasably supporting a vehicle wheel assembly

Inventors: Andrew Laird (Los Gatos, CA); Mario Galasso (Sandy Hook, CT); William M. Becker (Aptos, CA); David M. Haugen (Pacific Grove, CA)
Assignee: Fox Factory, Inc.
B60B27/026B62K25/02B62K2206/00Y10T29/49622Y10T29/49948Y10T29/49963
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Quick Facts
Patent No.
US 11,794,517
App. No.
16/840,326
Granted
Oct 24, 2023
Kind
B2
Abstract

An axle assembly for a vehicle includes an axle shaft having a bolt end and a lever end. The axle assembly includes a cam assembly coupled to the lever end of the axle shaft. The cam assembly includes a cam housing, a cam follower shaft coupled to the cam housing, and the cam follower shaft is located coaxially within the axle shaft. The cam follower shaft does not extend the full length of the axle shaft. The cam shaft is coupled to the cam follower shaft, and a lever is coupled to the cam assembly. The lever is rotatable from an open position to a closed position, and an angle of maximum rotation for the lever between the open position and the closed position is less than 180 degrees.

Claims (39)

1. An axle assembly for a vehicle, said axle assembly comprising:

an axle shaft having a bolt end and a lever end;

a cam assembly coupled to said lever end of said axle shaft, said cam assembly comprising:

a cam follower shaft located within said axle shaft, said cam follower shaft does not extend the full length of said axle shaft;

a cam shaft coupled to said cam follower shaft; and

a lever coupled to said cam assembly, said lever being rotatable from an open position to a closed position, an angle of maximum rotation for said lever between said open position and said closed position is less than 180 degrees wherein at least a portion of said lever is positioned inside a line of a component of said vehicle to reduce accidental snagging during use.

2. The axle assembly of claim 1 wherein said cam follower shaft couples said cam assembly to said lever end of said axle shaft.

3. The axle assembly of claim 1 wherein said cam assembly further comprises:

a cam housing, said cam housing coupled to said cam follower shaft.

4. The axle assembly of claim 1 wherein said cam shaft is at least partially disposed in a bore of said cam follower shaft to couple said cam shaft to said cam follower shaft.

5. The axle assembly of claim 1 wherein an end of said cam follower shaft encloses a non-cam portion of said cam shaft to couple said cam shaft to said cam follower shaft.

6. The axle assembly of claim 1 wherein said lever has arms which are connected to said cam shaft to couple said lever to said cam assembly.

7. The axle assembly of claim 1 wherein said lever forms a cone-shaped surface of rotation when said lever is rotated in said open position, and said cone-shaped surface of rotation does not intersect any part of said vehicle.

8. The axle assembly of claim 1 wherein said axle shaft further comprises:

a hollow interior, said hollow interior comprised of a first region, a second region, and a third region.

9. The axle assembly of claim 8 wherein said first region extends 18 mm from said lever end towards said bolt end, said first region having an internal diameter of 11 mm.

10. The axle assembly of claim 8 wherein said second region begins 18 mm from said lever end and extends 16 mm towards said bolt end, said second region comprising threads with an internal diameter of 6 mm.

11. The axle assembly of claim 8 wherein said third region begins 34 mm from said lever end and extends 109 mm towards said bolt end, said third region having an internal diameter of 7.7 mm.

12. The axle assembly of claim 1 wherein said axle shaft further comprises:

threads which extend at least partially along an outer surface of said axle shaft from said bolt end towards said lever end.

13. The axle assembly of claim 12 wherein said threads extend approximately 12 mm from said bolt end towards said lever end along said outer surface of said axle shaft.

14. The axle assembly of claim 1 wherein an outer surface of said axle shaft has no threads formed thereon at said lever end.

15. The axle assembly of claim 1 wherein said axle shaft further comprises:

an opening extending from an outer surface of said axle shaft and penetrating through said axle shaft to said cam follower shaft, said opening configured to receive a pin for retaining said cam follower shaft in rotational position with respect to said axle shaft.

16. The axle assembly of claim 1 wherein said axle shaft further comprises:

an opening extending from an outer surface of said axle shaft and penetrating through said axle shaft to said cam follower shaft, said opening configured to receive a pin for retaining said cam follower shaft in an axial position with respect to said axle shaft.

17. The axle assembly of claim 1 wherein said axle shaft is approximately 144 mm in length.

18. The axle assembly of claim 1 wherein said axle shaft has a maximum external diameter of approximately 15 mm.

19. The axle assembly of claim 1 wherein said cam follower shaft further comprises:

a first end having external threads thereon, said external threads disposed for engaging with internal threads formed within said axle shaft; and

a second end having a transverse bore formed therein, said transverse bore configured to receive said cam shaft.

20. The axle assembly of claim 10 wherein said cam follower shaft further comprises:

an end having external threads thereon, said external threads of said cam follower shaft disposed for engaging with said threads of said second region of said hollow interior of said axle shaft.

21. An axle assembly for a vehicle, said axle assembly comprising:

an axle shaft having a bolt end and a lever end;

a cam assembly coupled to said lever end of said axle shaft, said cam assembly comprising:

a cam follower shaft located within said axle shaft, said cam follower shaft does not extend the full length of said axle shaft;

a cam shaft coupled to said cam follower shaft; and

a lever coupled to said cam assembly, said lever being rotatable from a fully open position to a closed position, wherein said lever, when rotated in said fully open position, does not interfere with a component of said vehicle, wherein said lever has a maximum angle of rotation, from said closed position to said fully open position, of between 120 and 165 degrees.

Assignments (2)
SECURITY INTEREST Recorded Apr 5, 2022
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 059616/0435 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 17, 2020
From: LAIRD, ANDREW; GALASSO, MARIO; BECKER, WILLIAM; HAUGEN, DAVID
To: FOX FACTORY, INC.
Reel/Frame 054396/0203 →