Helical cable management system
View Patent ↗Aspects of the technology relate to rotational electromechanical systems, in which data and or power are supplied to components while one part of the system is rotating relative to another part of the system. Repeated rotation may create strain on or otherwise cause the cables to intermittently or permanently fail. A helical cable management system is provided that enables full rotation to the extent permitted. One or more cables are wound in a helical shape around the axis of rotation, which distributes the deformation of the cable along the helical length. Rotation in one direction causes the helix diameter to increase, while rotation in the other direction causes the helix diameter to decrease. A structure is used to maintain the distance between helical turns, while permitting the increase and decrease of the helix diameter. This reduces the overall strain on the cables, which can significantly extend their useful lifetime.
1. A rotatable cable management assembly, comprising:
a coupling member having an exterior surface extending longitudinally from a first end of the coupling member to a second end of the coupling member; and
a cable management structure affixed to the exterior surface of the coupling member, the cable management structure including a plurality of slots extending from the exterior surface of the coupling member to an edge of the cable management structure opposite the exterior surface of the coupling member, the plurality of slots being configured to receive one or more cables wound in a helical arrangement therein;
wherein the coupling member and the cable management structure are configured to rotate in both a clockwise direction and a counterclockwise direction about an axis of the coupling member while permitting expansion and contraction of a helical diameter of the one or more cables wound in the helical arrangement.
2. The rotatable cable management assembly of claim 1 , further comprising the one or more cables, wherein:
upon rotation in a first one of the clockwise and counterclockwise directions about the axis, a helical diameter of the one or more cables decreases so that the one or more cables are disposed closer to the exterior surface of the coupling member; and
upon rotation in a second one of the clockwise and counterclockwise directions about the axis, the helical diameter of the one or more cables increases so that the one or more cables are disposed closer to the edge of the cable management structure.
3. The rotatable cable management assembly of claim 1 , wherein the coupling member comprises a shaft.
4. The rotatable cable management assembly of claim 1 , wherein:
the cable management structure includes a plurality of finger structures spaced apart around the exterior surface of the coupling member; and
each of the plurality of finger structures includes the plurality of slots therealong.
5. The rotatable cable management assembly of claim 4 , further comprising a set of fasteners, the set of fasteners securing the plurality of finger structures to the coupling member.
6. The rotatable cable management assembly of claim 4 , wherein the plurality of finger structures includes at least one pair of opposing finger structures.
7. The rotatable cable management assembly of claim 4 , wherein a first one of the plurality of finger structures is disposed closer to the first end of the coupling member than a second one of the plurality of finger structures.
8. The rotatable cable management assembly of claim 4 , wherein the plurality of finger structures has a staggered arrangement around the coupling member so that each finger structure is disposed at a different distance to the first end of the coupling member than the other ones of the plurality of finger structures.
9. The rotatable cable management assembly of claim 1 , wherein:
the cable management structure comprises a finger structure having the plurality of slots, and the slots are enclosed on one side by the exterior surface of the coupling member, and enclosed on an opposite side by an outer end of the finger structure.
10. The rotatable cable management assembly of claim 9 , wherein the width of each slot of the plurality of slots is the same.
11. The rotatable cable management assembly of claim 9 , wherein the height of each slot of the plurality of slots is greater than a diameter of the one or more cables.
12. The rotatable cable management assembly of claim 11 , wherein the height of each slot is smaller than a cable connector for the one or more cables.
13. The rotatable cable management assembly of claim 9 , wherein the plurality of slots is at least three slots.
14. A rotatable cable management assembly comprising:
a rotation module configured for connection to a propulsion assembly, the rotation module configured for rotatable coupling to a connecting member of a high altitude platform to provide at least partial rotation of the propulsion assembly about the connecting member along a longitudinal axis thereof; and
a rotatable cable management assembly coupled to the rotation module, the rotatable cable management assembly including:
a coupling member having an exterior surface extending longitudinally from a first end of the coupling member to a second end of the coupling member; and
a cable management structure affixed to the exterior surface of the coupling member, the cable management structure including a plurality of slots extending from the exterior surface of the coupling member to an edge of the cable management structure opposite the exterior surface of the coupling member, the plurality of slots being configured to receive one or more cables wound in a helical arrangement therein; and
wherein the coupling member and the cable management structure are configured to rotate about the longitudinal axis of the connecting member in both a clockwise direction and a counterclockwise direction while permitting expansion and contraction of a helical diameter of the one or more cables wound in the helical arrangement.
15. The rotatable cable management assembly of claim 14 , wherein the coupling member of the rotatable cable management assembly is affixed to the connecting member.
16. The rotatable cable management assembly of claim 14 , further comprising the high altitude platform.
17. The rotatable cable management assembly of claim 16 , wherein the coupling member of the rotatable cable management assembly is part of the connecting member of the high altitude platform.
18. The rotatable cable management assembly of claim 14 , further comprising the one or more cables, wherein:
upon rotation in a first one of the clockwise and counterclockwise directions about the axis, a helical diameter of the one or more cables decreases so that the one or more cables are disposed closer to the exterior surface of the coupling member; and
upon rotation in a second one of the clockwise and counterclockwise directions about the axis, the helical diameter of the one or more cables increases so that the one or more cables are disposed closer to the edge of the cable management structure.
19. The rotatable cable management assembly of claim 18 , wherein a first one of the one or more cables is a data cable, and a second one of the one or more cables is a power cable.
20. The rotatable cable management assembly of claim 14 , wherein the rotatable cable management assembly is configured to rotate at least 360° about the longitudinal axis of the connecting member.