IP Library Granted Patent US 11,459,057
Granted Patent B2
US 11,459,057 · App. 16/844,390 · Granted Oct 4, 2022

Adjustable axle retaining structure

Inventor: Daniel McCormick (Santa Cruz, CA)
Assignee: Fox Factory, Inc.
B62K25/08B60B27/026B62L1/005B62K21/02B62K2025/044
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Quick Facts
Patent No.
US 11,459,057
App. No.
16/844,390
Granted
Oct 4, 2022
Kind
B2
Abstract

An adjustable axle retaining structure is disclosed. The structure includes an axle receiving feature on a first leg of a fork assembly and a retaining sleeve within a clamping member on a second leg of the fork assembly. An axle is inserted through the clamping member, the wheel hub and coupled with the axle receiving feature. A component of the axle is tightened thereby moving the retaining sleeve partially out of the clamping member and toward the wheel hub until the wheel hub is in contact with both the retaining sleeve and the axle receiving feature, wherein the moving of the retaining sleeve allows the axle to radially couple the wheel hub with the fork assembly without modifying a preestablished geometry of the fork assembly.

Claims (54)

1. A method for utilizing an adjustable axle retaining structure, the method comprising:

providing an axle receiving feature on a first leg of a fork assembly;

providing a retaining sleeve within a clamping member on a second leg of the fork assembly;

inserting an axle through said clamping member, through a wheel hub and into said axle receiving feature;

coupling a first end of said axle with said axle receiving feature; and

tightening a component on a second end of said axle such that said retaining sleeve partially moves out of said clamping member and against the wheel hub until the wheel hub is in contact with both the retaining sleeve and the axle receiving feature,

wherein the partial moving of the retaining sleeve allows the axle to radially couple the wheel hub with the fork assembly without modifying a preestablished geometry of the fork assembly.

2. The method of claim 1 further comprising:

utilizing a fastener to modify a clamp pressure of the clamping member, wherein the fastener increases the clamp pressure of the clamping member to fix a location of the retaining sleeve.

3. The method of claim 1 further comprising:

providing a first retaining sleeve within the axle receiving feature on the first leg of the fork assembly.

4. The method of claim 3 wherein the first retaining sleeve is fixed inside said axle receiving feature.

5. An assembly comprising:

a fork assembly having a predefined geometry, the fork assembly comprising:

a crown,

a first leg coupled to said crown, the first leg comprising an axle retaining member;

a second leg coupled to said crown, the second leg comprising a clamping member and a wheel hub interface sleeve; and

an axle configured to radially couple a wheel hub between the first leg and the second leg, the axle comprising:

a capturable portion configured for capture by the axle retaining member, and

an adjustable component configured to removably retain the axle with the fork assembly,

the adjustable component configured to move the wheel hub interface sleeve toward the axle retaining member until the wheel hub is in contact with both the axle retaining member and the wheel hub interface sleeve, while removably retaining the axle with the fork assembly.

6. The assembly of claim 5 , wherein the axle retaining member comprises:

an axle capture sleeve.

7. The assembly of claim 6 , wherein the axle retaining member further comprises:

a lip formed within said axle retaining member, the lip to stop the axle capture sleeve from encroachment on an interface between the axle retaining member and the wheel hub.

8. An adjustable axle retaining structure comprising:

a wheel assembly comprising a wheel hub;

a fork assembly comprising a first telescopic leg and a second telescopic leg,

the fork assembly built with a predefined geometry for both the first telescopic leg and the second telescopic leg;

an axle retaining portion at a lower leg tube of the first telescopic leg, the axle retaining portion comprising:

an axle capture sleeve, and

a lip formed within said axle retaining portion, the lip to stop the axle capture sleeve from encroachment on an interface between the axle retaining portion and the wheel hub;

a clamping member portion at a lower leg tube of the second telescopic leg, the clamping member portion comprising a wheel hub interface sleeve; and

an axle for radially coupling a wheel hub with the fork assembly, the axle comprising:

a first end comprising a capture characteristic for capture by the axle capture sleeve, and

an opposite end comprising an axle retention component,

wherein the axle retention component is configured to

retain the axle with the fork assembly, and

move the wheel hub interface sleeve toward the axle capture sleeve and properly retain the wheel hub therebetween without changing the predefined geometry of the fork assembly.

9. The adjustable axle retaining structure of claim 8 , wherein the clamping member portion further comprises:

a fastener to modify a clamp pressure of the clamping member portion, wherein the fastener is configured to increase the clamp pressure of the clamping member portion to fix a location of the wheel hub interface sleeve.

10. The adjustable axle retaining structure of claim 8 , wherein the axle retaining portion and the lower leg tube of the first telescopic leg are manufactured as a single component.

11. The adjustable axle retaining structure of claim 8 , wherein the axle retaining portion is fixedly coupled to the lower leg tube of the first telescopic leg during assembly of the lower leg tube of the first telescopic leg.

12. The adjustable axle retaining structure of claim 8 , wherein the clamping member portion and the lower leg tube of the second telescopic leg are manufactured as a single component.

13. The adjustable axle retaining structure of claim 8 , wherein the clamping member portion is fixedly coupled to the lower leg tube of the second telescopic leg during assembly of the lower leg tube of the second telescopic leg.

14. The adjustable axle retaining structure of claim 8 , wherein the axle capture sleeve is threaded.

15. The adjustable axle retaining structure of claim 8 , wherein the axle capture sleeve captures the axle with a retainer from the group consisting of: a pin, a screw, and an alignment of a geometric feature.

16. The adjustable axle retaining structure of claim 8 , wherein the axle is installed though the clamping member portion, through the wheel hub, and into the axle retaining portion where the first end is captured by the axle capture sleeve.

17. The adjustable axle retaining structure of claim 8 , wherein the interface between the axle retaining portion and the wheel hub provides a repeatably fixed orientation and location of the wheel hub with respect to the lower leg tube of the first telescopic leg each time the wheel hub is installed in the fork assembly.

18. The adjustable axle retaining structure of claim 17 , further comprising

a rotor of a disk break assembly fixedly coupled to the wheel hub; and

a caliper of the disk break assembly fixedly coupled to the lower leg tube of the first telescopic leg.

19. The adjustable axle retaining structure of claim 18 , wherein the repeatably fixed orientation and location of the wheel hub with respect to the lower leg tube of the first telescopic leg ensures that each time the wheel hub is installed in the fork assembly the rotor will be aligned with the caliper of the disk break assembly.

20. The adjustable axle retaining structure of claim 18 , wherein the repeatably fixed orientation and location of the wheel hub with respect to the lower leg tube of the first telescopic leg ensures a different rotor coupled to a different wheel hub will be aligned with the caliper of the disk break assembly fixedly coupled to the lower leg tube of the first telescopic leg.

Assignments (3)
SECURITY INTEREST Recorded Oct 27, 2025
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 073270/0027 →
SECURITY INTEREST Recorded Apr 5, 2022
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 059616/0435 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 9, 2020
From: MCCORMICK, DANIEL
To: FOX FACTORY, INC.
Reel/Frame 052356/0842 →
Continuity (2)
Provisional Application 62833532 · Apr 12, 2019
Related Publication 20200324850A1 · Oct 15, 2020
Cited By (1)
US 12,703,454