IP Library Granted Patent US 11,353,044
Granted Patent B2
US 11,353,044 · App. 16/844,459 · Granted Jun 7, 2022

Ceiling fan

Inventors: Phillip Santolucito (Memphis, TN); Agustin Chacon (Memphis, TN)
Assignee: Hunter Fan Company
F04D29/646F04D25/06F04D25/0613F04D25/088F04D29/329F04D29/34F04D29/384F04D29/388F05D2240/301
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Quick Facts
Patent No.
US 11,353,044
App. No.
16/844,459
Granted
Jun 7, 2022
Kind
B2
Abstract

A ceiling fan comprising a motor system. The motor system is mounted around a motor shaft. The motor shaft couples to a downrod for suspending the ceiling fan from a structure. The motor shaft and motor are encased by a motor housing. The motor housing comprises hub arms for mounting a plurality of blade holders. The blade holders coupled to a plurality of blades rotatable about the motor during operation. The downrod comprises a wire disk mounting guy wiring to the downrod. A retention rod is utilized internal of the motor and downrod as a secondary retention method. An electrical connector is internal of the motor shaft and electrically couples to the stator to power the motor.

Claims (27)

1. A strut extending between a first end and a second end and defining a longitudinal extent therebetween, the strut being for a mounting a blade for a ceiling fan to rotating hub driven by a motor assembly, the strut comprising:

a rotating hub portion mounted to the rotating hub and driven by the motor assembly;

a blade portion configured to mount to the blade; and

a transition portion between the hub portion and the blade portion, with the transition portion having a twist relative to the longitudinal extent;

wherein the blade portion is rotationally offset from the hub portion by the twist of the transition portion such that when the hub portion is mounted to the motor assembly and the blade portion is mounted to the blade, the blade is provided with a predetermined angle of attack when the blade portion is received within the blade.

2. The strut of claim 1 wherein the hub portion has a first flat, horizontally-oriented bottom wall and the blade portion has a second flat, horizontally oriented bottom wall, where the twist of the transition portion twists between the first flat, horizontally-oriented wall and the second flat, horizontally-oriented wall.

3. The strut of claim 1 wherein an interior cross-sectional area of the strut is non-constant along a length of the strut.

4. The strut of claim 1 wherein each of the hub portion and the blade portion include at least two fastener apertures.

5. The strut of claim 1 wherein the hub portion has a horizontally-oriented bottom wall.

6. The strut of claim 1 wherein a cross-sectional area of the strut is non-constant along a length of the strut.

7. A ceiling fan comprising:

a motor assembly having a rotating blade hub;

at least one hub socket formed in the rotating blade hub;

a blade defining a span-wise axis and having an airfoil cross-section defining a chord-wise axis; and

a strut having a hub portion received within the hub socket and a blade portion received within the blade to couple the blade to the blade hub;

wherein at least one of the blade portion or the hub portion is rotationally offset from the other of the blade portion or the hub portion, such that the blade is provided with an angle of attack relative to the chord-wise axis when the blade portion is received within the blade.

8. The ceiling fan of claim 7 wherein the hub socket has a horizontally-oriented bottom wall.

9. The ceiling fan of claim 7 wherein the blade portion is rotationally offset from the hub portion.

10. The ceiling fan of claim 7 wherein a cross-sectional area of the strut is non-constant along a length of the strut.

11. The ceiling fan of claim 7 wherein the hub socket includes a bottom wall and at least one fastener couples the strut to the bottom wall.

12. The ceiling fan of claim 11 wherein the hub socket further comprises tapered walls between the bottom wall and a remainder of the blade hub.

13. The ceiling fan of claim 12 wherein the hub socket further includes a mouth at a terminal edge of the rotating blade hub.

14. The ceiling fan of claim 13 wherein the hub socket further includes a neck and a throat defined at an intersection of the mouth and the neck.

15. A strut for a mounting a ceiling fan blade to a motor assembly including a motor hub, the strut comprising:

a hub portion configured to be rotatably driven by the motor hub;

a blade portion; and

a transition portion provided between the hub portion and the blade portion such that the hub portion is rotationally offset from the blade portion and defines an angle of attack when the blade portion is received within the ceiling fan blade.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Jan 26, 2022
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
To: HUNTER FAN COMPANY
Reel/Frame 058871/0271 →
SECURITY AGREEMENT Recorded Jan 24, 2022
From: CORNELLCOOKSON, LLC; TELEPHONICS CORPORATION; THE AMES COMPANIES, INC.; HUNTER FAN COMPANY
To: BANK OF AMERICA, N.A.
Reel/Frame 058886/0438 →
SECURITY INTEREST Recorded May 11, 2021
From: HUNTER FAN COMPANY
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS THE COLLATERAL AGENT
Reel/Frame 056198/0753 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 9, 2020
From: SANTOLUCITO, PHILLIP; CHACON, AGUSTIN
To: HUNTER FAN COMPANY
Reel/Frame 052357/0402 →