Cascading power bus for circuit card assembly stacks
A circuit card assembly (CCA) stack includes a first circuit card assembly (CCA) with circuit components mounted thereto, wherein the first CCA includes a power contact and a return contact for powering the first CCA. A plurality of additional CCAs in a stack with the first CCA, wherein each CCA in the plurality of additional CCAs includes respective power and return contacts, and wherein each CCA in the plurality of additional CCAs includes a first aperture and a second aperture for passage of power buses. The first power bus can include one or more power wires bonded to power contacts of the CCAs, and one or more return wires bonded to return contacts of the CCAs.
1. A circuit card assembly (CCA) stack comprising: a first circuit card assembly (CCA) with circuit components mounted thereto, with a first power bus electrically connected to the first CCA; and a second CCA with circuit components mounted thereto, the second CCA being stacked onto the first CCA, wherein the first power bus passes through an aperture in the second CCA, wherein a second power bus is electrically connected to the second CCA; a third CCA with circuit components mounted thereto, the third CCA being stacked onto the second CCA, wherein the first and second power buses pass through an aperture in the third CCA, wherein the aperture in the third CCA is larger than the aperture in the second CCA, and wherein a third power bus is electrically connected to the third CCA.
2. The CCA stack as recited in claim 1 , wherein the first power bus includes a first power wire bonded to a power contact of the first CCA, and wherein the first power bus includes a first return wire bonded to a return contact of the first CCA.
3. The CCA stack as recited in claim 2 , wherein the aperture in the second CCA is a first aperture, wherein the first power wire passes through the first aperture of the second CCA, wherein the second CCA includes a second aperture, and wherein the first return wire passes through the second aperture of the second CCA.
4. The CCA stack as recited in claim 3 , wherein the first power wire passes loosely through the first aperture of the second CCA, and wherein the first return wire passes loosely through the second aperture of the second CCA.
5. The CCA stack as recited in claim 1 , wherein the second power bus includes a second power wire bonded to a power contact of the second CCA, and wherein the second power bus includes a second return wire bonded to a return contact of the second CCA.
6. The CCA stack as recited in claim 5 , wherein the aperture in the third CCA is a first aperture, wherein the first and second power wires pass through the first aperture of the third CCA, wherein the third CCA includes a second aperture, and wherein the first and second return wires pass through the second aperture of the third CCA.
7. The CCA stack as recited in claim 6 , wherein the first and second power wires pass loosely through the first aperture of the third CCA, and wherein the first and second return wires pass loosely through the second aperture of the third CCA.
8. The CCA stack as recited in claim 7 , wherein the first aperture of the third CCA is larger than the first aperture of the second CCA, and wherein the second aperture of the third CCA is larger than the second aperture of the second CCA.
9. The CCA stack as recited in claim 8 , wherein the third power bus includes a third power wire bonded to a power contact of the third CCA, and wherein the third power bus includes a third return wire bonded to a return contact of the third CCA.
10. The CCA stack as recited in claim 9 , wherein the power contacts of the first, second, and third CCAs are axially aligned in an axial direction relative to a stack axis along which the first, second, and third CAAs are stacked, and wherein the return contacts of the first, second, and third CCAs are axially aligned in the axial direction.
11. The CCA stack as recited in claim 10 , wherein the first apertures of the second and third CCAs are aligned in the axial direction, and wherein the second apertures of the second and third CCAs are aligned in the axial direction.
12. The CCA stack as recited in claim 11 , wherein the power and return contacts of the second CCA are between the first and second apertures of the second CCA, and wherein the power and return contacts of the third CCA are between the first and second apertures of the third CCA.
13. The CCA stack as recited in claim 9 , wherein the first second and third power wires are uninsulated and are in electrical contact with one another at a first electrical potential; and wherein the first second and third return wires are uninsulated and are in electrical contact with one another at a second electrical potential.
14. A circuit card assembly (CCA) stack comprising: a first circuit card assembly (CCA) with circuit components mounted thereto, wherein the first CCA includes a power contact and a return contact for powering the first CCA; and a plurality of additional CCAs in a stack with the first CCA, wherein each CCA in the plurality of additional CCAs includes respective power and return contacts, wherein each CCA in the plurality of additional CCAs includes a first aperture and a second aperture for passage of power buses, wherein the respective first apertures of the additional CCAs increase in size the further the respective one of the additional CCAs is in the stack from the first CCA, and wherein the respective second apertures of the additional CCAs increase in size the further the respective one of the additional CCAs is in the stack from the first CCA.
15. The CCA stack as recited in claim 14 , wherein the power and return contacts of each CCA in the plurality of additional CCAs are between the first and second apertures of the respective CCA.
16. The CCA stack as recited in claim 14 , wherein the respective power and return contacts are plated vias.
17. A method comprising: connecting a first circuit card assembly (CCA) to a power bus; stacking a second CCA onto the first CCA and threading the first power bus through an aperture in the second CCA; connecting the second CCA to a second power bus, stacking a third CCA onto the second CCA; threading the first and second power buses through an aperture in the third CCA, the aperture in the third CCA is larger than the aperture in the second CCA; and connecting a third power bus to the third CCA.