IP Library Granted Patent US 11,459,749
Granted Patent B2
US 11,459,749 · App. 16/849,624 · Granted Oct 4, 2022

Fire blanket for expansion joints and method for retarding fire past expansion joints

Inventors: John Michael Harder (Wichita, KS); Sai B. Pottavathri (Wichita, KS)
Assignee: Balco, Inc.
E04B1/948E04B1/941E04B1/946
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Quick Facts
Patent No.
US 11,459,749
App. No.
16/849,624
Granted
Oct 4, 2022
Kind
B2
Abstract

An improved fire blanket for use in expansion joints of buildings to retard the movement of fire and smoke. The invention permits movement of the joint without damaging or otherwise compromising the fire-retardant properties of the barrier. This movement may occur when the width of the joint changes due to expansion or contraction of the joint or when one side of the joint moves relative to the other along the length, or longitudinal axis, of the joint. The expansion and contraction introduce compressive and tensile loads and the relative movement along the length of the joint introduces shear loads. The invention prevents such compressive/tensile and shear loads from being introduced into the assembly and impacting its fire-retardant capabilities.

Claims (31)

1. A first expansion joint fire barrier assembly to be installed in a gap between a first structural building member and a second structural building member comprising:

(a) a first layer of a fire-blocking material with a first end and a second end;

(b) a second layer of a fire-blocking material with a first end and a second end, the second layer of the fire-blocking material sandwiched adjacent to the first layer of fire-blocking material and wherein the ends of the first and second fire-blocking materials are offset so that said first expansion joint fire barrier assembly may be coupled onto an adjacent second expansion joint assembly having offset ends;

(c) a first flange for attaching the first expansion joint fire barrier assembly to the first structural building member wherein the first flange is attached to a top face of the first structural building member;

(d) a second flange for attaching the first expansion joint fire barrier assembly to the second structural building member wherein the second flange is attached to a top face of the second structural building member;

(e) an infill blanket and a support member attached to said infill blanket adapted to support said infill blanket proximate said second flange;

(f) a track having a male portion and a female portion configured so that said male portion moves relative to said female portion when said first structural building member moves longitudinally relative to said second structural member, and

(g) at least one intumescent strip proximate the first flange and at least one intumescent strip proximate the second flange, and wherein said infill blanket support member supports said at least one intumescent strip proximate said second flange.

2. The expansion joint fire barrier assembly of claim 1 further comprising a foil member positioned between the first and second layers of fire-blocking material.

3. The expansion joint fire barrier assembly of claim 1 further comprising a foil member on the exterior surface of the second layer of fire-blocking material.

4. The expansion joint fire barrier assembly of claim 1 wherein the first and second layers of fire-blocking material are ceramic blankets.

5. The expansion joint fire barrier assembly of claim 1 wherein said support member comprises a semi-rigid member configured to be bent into an L-shape to contact said second structural building member and position said infill blanket and said at least one intumescent strip in the gap below said track.

6. An expansion joint fire barrier assembly to be installed in a gap between a first structural building member having a top surface and a second structural building member having a top surface, said assembly comprising:

(a) at least one fire-blocking material;

(b) a first flange for attaching the at least one fire-blocking material to the first structural building member;

(c) a second flange for attaching the at least one fire-blocking material to the second structural building member;

(d) an infill blanket and a support member attached to said infill blanket adapted to support said infill blanket;

(e) a track having a male portion and a female portion configured so that said male portion moves relative to said female portion when said first structural building member moves longitudinally relative to said second structural member, and

(f) at least one intumescent strip proximate the first flange and at least one intumescent strip proximate the second flange, and wherein said infill blanket support member supports said at least one intumescent strip proximate said second flange.

7. The expansion joint fire barrier assembly of claim 6 wherein said female portion of said track being coupled to said second building member.

8. The expansion joint fire barrier assembly of claim 6 wherein said at least one fire-blocking material being a ceramic blanket.

9. The expansion joint fire barrier assembly of claim 6 wherein said support member positions said infill blanket and said at least one intumescent strip proximate said second flange in the gap below said track.

10. The expansion joint fire barrier assembly of claim 6 , wherein the second flange being attached to a top face of the second structural building member.

11. A first expansion joint fire barrier assembly to be installed in a gap between a first structural building member and a second structural building member comprising:

(a) a first layer of a fire-blocking material with a first end and a second end;

(b) a second layer of a fire-blocking material with a first end and a second end, the second layer of the fire-blocking material sandwiched adjacent to the first layer of fire-blocking material and wherein the ends of the first and second fire-blocking materials are offset so that said first expansion joint fire barrier assembly may be coupled onto an adjacent second expansion joint assembly having offset ends;

(c) a first flange for attaching the first expansion joint fire barrier assembly to the first structural building member wherein the first flange is attached to a top face of the first structural building member;

(d) a second flange for attaching the first expansion joint fire barrier assembly to the second structural building member wherein the second flange is attached to a top face of the second structural building member;

(e) at least one intumescent strip proximate the first flange and at least one intumescent strip proximate the second flange;

(f) an infill blanket and a support member attached to said infill blanket adapted to support said infill blanket and said at least intumescent strip; and

(g) a track having a male portion and a female portion configured so that said male portion moves relative to said female portion when said first structural building member moves longitudinally relative to said second structural member.

Assignments (3)
PATENT SECURITY AGREEMENT SUPPLMENT Recorded Jan 17, 2023
From: BALCO, INC.; RECTORSEAL, LLC; WHITMORE MANUFACTURING LLC
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 062401/0314 →
SECURITY INTEREST Recorded May 24, 2021
From: BALCO, INC.; RECTORSEAL, LLC; SMOKE GUARD, INC.; WHITMORE MANUFACTURING, LLC
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 056697/0888 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 4, 2020
From: HARDER, JOHN MICHAEL; POTTAVATHRI, SAI B
To: BALCO, INC.
Reel/Frame 052563/0779 →
Continuity (2)
Provisional Application 62838412 · Apr 25, 2019
Related Publication 20200340241A1 · Oct 29, 2020
Cited By (1)
US 12,318,642