Frac manifold isolation tool
A frac manifold isolation tool configured to connect to a zipper spool, and comprising a mandrel that is axially movable and a hydraulic setting tool configured to move the mandrel from an open position, in which fracturing fluid is allowed to flow from a zipper spool to a connected frac tree, to a closed position, in which the mandrel and its associated cup tool prevent fracturing fluid from flowing to the connected frac tree.
1. A method of operating a zipper manifold, comprising the steps of:
installing on a zipper manifold two or more well configuration units, wherein one or more well configuration unit comprises:
a bridge connector header comprising a throughbore and a bore in fluid communication with the throughbore;
a first mandrel comprising, a first surface, an inner chamber, and a second surface;
a second mandrel comprising a first surface and a second surface; and
a sealing element adapted to sealingly engage, at a pack-off location, an inner portion of the well configuration unit located below the bore of the bridge connector header;
wherein the well configuration unit is configured such that a first upward force is exerted on the second surface of the second mandrel and a second upward force is exerted on the second surface of the first mandrel; and
exerting a first downward force on the first surface of the second mandrel and a second downward force on the first surface of the first mandrel;
wherein the ratio of the first downward force to the first upward force is greater than the ratio of the second downward force to the second upward force.
2. The method of claim 1 , wherein:
the well configuration unit further comprises one or more hydraulic setting cylinders configured to axially move the first mandrel through the throughbore to position the first mandrel and sealing element at the pack-off location; and
the method further comprises the step of injecting hydraulic fluid into the hydraulic setting cylinder at a pressure resulting in the first downward force and second downward force.
3. The method of claim 2 , wherein the hydraulic setting cylinder is electronically controlled.
4. The method of claim 2 , wherein the hydraulic setting cylinder comprises a mandrel lock that is configured to accept a lock pin.
5. The method of claim 4 , wherein the lock pin is actuated by a hydraulic cylinder.
6. The method of claim 4 , wherein the lock pin is electronically actuated.
7. The method of claim 4 , wherein the lock pin is pneumatically actuated.
8. The method of claim 1 , wherein at least a portion of the second surface of the second mandrel is substantially concave.
9. The method of claim 2 , wherein the second mandrel further comprises a mandrel stop configured to engage the hydraulic setting cylinder when the sealing element has been axially positioned at the pack-off location.
10. The method of claim 2 , wherein the hydraulic setting cylinder further comprises a mandrel stop configured to engage the second mandrel when the sealing element has been axially positioned at the pack-off location.
11. The method of claim 1 , further comprising the step of causing one or more locking dogs to engage one or more grooves when the sealing element is at the pack-off location.
12. The method of claim 1 , wherein the second surface of the first mandrel is configured to engage the sealing element.
13. The method of claim 12 , further comprising the step of causing the second surface of the first mandrel to engage the sealing element, such that the sealing element extrudes outwardly in the direction of the inner portion of the well configuration unit.