IP Library Granted Patent US 11,690,972
Granted Patent B2
US 11,690,972 · App. 16/854,780 · Granted Jul 4, 2023

Humidification system

Inventors: Neil Alex Korneff (Diamond Bar, CA); Paul David Dixon (London, GB); Christopher M. Varga (Laguna Hills, CA)
Assignee: VYAIRE MEDICAL CONSUMABLES LLC
A61M16/16A61M11/005A61M16/0003A61M16/109A61M16/1085A61M16/161A61M11/042A61M16/162A61M16/20A61M2016/0039A61M2205/3368
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,690,972
App. No.
16/854,780
Granted
Jul 4, 2023
Kind
B2
Abstract

The present invention provides a method and apparatus for reducing condensation in a respiratory circuit during a delivery of humidifying agent into the respiratory circuit. A first amount of humidification agent to a first volume of gas is delivered to a patient respiratory circuit during a patient inhalation cycle or immediately after a patient exhalation cycle, and the humidification agent or the first volume of gas is heated. Condensation is removed from the respiratory circuit at least in part by providing, during a patient exhalation cycle or immediately after a patient inhalation cycle, a second amount of the humidification agent to a second volume of gas being delivered from the gas source to the patient respiratory circuit, the second amount of the humidification agent being significantly less than the first amount of the humidification agent.

Claims (68)

1. A method of reducing condensation in a respiratory circuit, the method comprising:

providing, during a patient inhalation cycle or immediately after a patient exhalation cycle, a first amount of humidification agent to a first volume of gas being delivered from a gas source to the respiratory circuit via a humidifying flow path;

heating the humidification agent or the first volume of gas to a temperature sufficient to maintain the humidification agent in a vapor state when the humidification agent is combined with the first volume of gas in the humidifying flow path;

dividing a second volume of the gas delivered from the gas source so that a first gas portion of the second volume of the gas flows through a separate diverted flow path while a second gas portion of the second volume of the gas flows through the humidifying flow path; and

removing condensation from the respiratory circuit at least in part by providing, during the patient exhalation cycle or immediately after the patient inhalation cycle, the first gas portion to the respiratory circuit and a second amount of the humidification agent to the second gas portion after the first volume of gas being delivered from the gas source to the respiratory circuit, the second amount of the humidification agent being less than the first amount of the humidification agent.

2. The method of claim 1 , wherein the respiratory circuit comprises at least one heater element and an inlet portion, a humidifying portion, and an outlet portion, with the inlet portion upstream of the humidifying portion and the outlet portion downstream of the humidifying portion; and

heating the first or second volume of gas, using the at least one heater element, to facilitate removing the condensation before the first or second volume of gas passes through the humidifying portion, while the first or second volume of gas passes through the humidifying portion, or after the first or second volume of gas exits the humidifying portion.

3. The method of claim 2 , further comprising:

delivering the humidification agent directly onto the at least one heater element to vaporize the humidification agent while the first volume of gas is being delivered to the respiratory circuit.

4. The method of claim 3 , further comprising:

providing the first amount and the second amount of the humidification agent using a pump;

increasing a flow rate of the pump, from a first rate to a second rate, during the patient inhalation cycle or immediately after the patient exhalation cycle; and

returning the flow rate of the pump to the first rate during a patient exhalation cycle or immediately after a patient inhalation cycle, without turning off the pump.

5. The method of claim 2 , further comprising:

providing the first amount of humidification agent to the first volume of gas in pulsed intervals, a timing of the pulsed intervals being set so that the first volume of gas containing a pulsed amount of the humidification agent is present in the respiratory circuit at the same time the second volume of gas passes through an expiratory portion of the respiratory circuit.

6. The method of claim 2 , wherein the humidifying flow path connects the inlet portion to the outlet portion through the humidifying portion, and the diverted flow path directly connects the inlet portion to the outlet portion, and

wherein the inlet portion comprises a diverter configured to divide the second volume of gas traveling from the gas source either to the humidifying flow path and through the humidifying portion to the outlet portion or to the diverted flow path and directly to the outlet portion or simultaneously through the humidifying flow path and the diverted flow path,

wherein the method further comprises:

actuating the diverter to direct the first gas portion of the second volume of gas through the diverted flow path to the outlet portion during the patient exhalation cycle or immediately after the patient inhalation cycle.

7. The method of claim 6 , further comprising:

removing the condensation from the outlet portion, during the patient exhalation cycle or immediately after the patient inhalation cycle, by actuating the diverter to switch the second volume of gas between the diverted flow path and the humidifying flow path in pulsed intervals.

8. The method of claim 7 , wherein actuating the diverter in pulsed intervals causes the second volume to be split between the diverted flow path and the humidifying flow path, with a greater amount of the second volume of gas passing through the diverted flow path than through the humidifying flow path.

9. The method of claim 2 , wherein the humidifying portion comprises a droplet generating device, the droplet generating device comprising an ultrasonic vibrating plate configured to vibrate at an ultrasonic frequency sufficient to nebulize the humidification agent when the humidification agent is provided by a humidification agent source to the humidifying portion of the respiratory circuit.

10. The method of claim 9 , wherein the humidifying portion comprises the heater element, and a first sensor configured to generate first sensor data indicative of a flow rate of the second volume of gas, a second sensor configured to provide second sensor data indicative of a level of the humidification agent in the humidifying portion, and a third sensor configured to provide third sensor data indicative of a humidity of in the outlet portion,

wherein the method further comprises:

controlling a rate of operation of the droplet generating device based on the first sensor data, the second sensor data, and the third sensor data.

11. A respiratory humidification system, comprising:

a respiratory circuit; and

a controller, wherein the controller is configured to:

provide, during a patient inhalation cycle or immediately after a patient exhalation cycle, a first amount of humidification agent to a first volume of gas being delivered from a gas source to the respiratory circuit via a humidifying flow path;

heat, when the humidification agent is combined with the first volume of gas, the humidification agent or the first volume of gas to a temperature sufficient to maintain the humidification agent in a vapor state in the humidifying flow path;

divide a second volume of the gas delivered from the gas source so that a first gas portion of the second volume of the gas flows through a separate diverted flow path while a second gas portion of the second volume of the gas flows through the humidifying flow path; and

remove, during the patient exhalation cycle or immediately after the patient inhalation cycle, condensation from the respiratory circuit at least in part by providing the first gas portion to the respiratory circuit and a second amount of the humidification agent to the second gas portion after the first volume of gas being delivered from the gas source to the respiratory circuit, the second amount of the humidification agent being less than the first amount of the humidification agent.

12. The system of claim 11 , wherein the respiratory circuit comprises:

at least one heater element;

an inlet portion;

a humidifying portion; and

an outlet portion, the inlet portion being upstream of the humidifying portion and the outlet portion downstream of the humidifying portion; and

wherein the controller is further configured to:

cause the at least one heater element to heat the first or second volume of gas to facilitate removing the condensation before the first or second volume of gas passes through the humidifying portion, while the first or second volume of gas passes through the humidifying portion, or after the first or second volume of gas exits the humidifying portion.

13. The system of claim 12 , wherein the respiratory circuit is configured to:

deliver the humidification agent directly onto the at least one heater element to vaporize the humidification agent while the first volume of gas is being delivered to the respiratory circuit.

14. The system of claim 13 , further comprising:

a pump,

wherein the controller is further configured to:

cause the pump to provide the first amount and the second amount of the humidification agent;

increase a flow rate of the pump, from a first rate to a second rate, during the patient inhalation cycle or immediately after the patient exhalation cycle; and

return the flow rate of the pump to the first rate during a patient exhalation cycle or immediately after a patient inhalation cycle, without turning off the pump.

15. The system of claim 12 , wherein the controller is further configured to:

provide the first amount of humidification agent to the first volume of gas in pulsed intervals, a timing of the pulsed intervals being set so that the first volume of gas containing a pulsed amount of the humidification agent is present in the respiratory circuit at the same time the second volume of gas passes through an expiratory portion of the respiratory circuit.

16. The system of claim 12 , wherein the respiratory circuit further comprises:

the humidifying flow path connects the inlet portion to the outlet portion through the humidifying portion; and

the separate diverted flow path directly connects the inlet portion to the outlet portion; and

a diverter is configured to divide the second volume of gas traveling from the gas source either to the humidifying flow path and through the humidifying portion to the outlet portion or to the diverted flow path and directly to the outlet portion or simultaneously through the humidifying flow path and the diverted flow path,

wherein the controller is further configured to:

actuate the diverter to direct the first gas portion of the second volume of gas through the diverted flow path to the outlet portion during the patient exhalation cycle or immediately after the patient inhalation cycle.

17. The system of claim 16 , wherein the controller is further configured to:

actuate, during the patient exhalation cycle or immediately after the patient inhalation cycle, the diverter to switch the second volume of gas between the diverted flow path and the humidifying flow path in pulsed intervals, to cause removal of the condensation from the outlet portion.

18. The system of claim 17 , wherein actuating the diverter in pulsed intervals causes the second volume to be split between the diverted flow path and the humidifying flow path, with a greater amount of the second volume of gas passing through the diverted flow path than through the humidifying flow path.

19. The system of claim 12 , further comprising:

a droplet generating device associated with the humidifying portion, the droplet generating device comprising an ultrasonic vibrating plate configured to vibrate at an ultrasonic frequency sufficient to nebulize the humidification agent when the humidification agent is provided by a humidification agent source to the humidifying portion of the respiratory circuit.

20. The system of claim 19 , further comprising:

a heating element associated with the humidifying portion;

a first sensor configured to generate first sensor data indicative of a flow rate of the second volume of gas;

a second sensor configured to provide second sensor data indicative of a level of the humidification agent in the humidifying portion;

a third sensor configured to provide third sensor data indicative of a humidity of in the outlet portion,

wherein the controller is further configured to:

control a rate of operation of the droplet generating device based on the first sensor data, the second sensor data, and the third sensor data.

Assignments (12)
SECURITY INTEREST Recorded Jun 29, 2023
From: SUNMED GROUP HOLDINGS, LLC
To: MACQUARIE CAPITAL FUNDING LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 064164/0730 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 1, 2023
From: VYAIRE MEDICAL CONSUMABLES LLC
To: SUNMED GROUP HOLDINGS, LLC
Reel/Frame 063822/0286 →
PARTIAL TERMINATION AND RELEASE OF SECURITY INTEREST RECORDED AT 060363/0460, 6/13/2022. Recorded May 3, 2023
From: BANK OF AMERICA, N.A.
To: VYAIRE MEDICAL, INC.; REVOLUTIONARY MEDICAL DEVICES, INC.; VITAL SIGNS, INC.; VYAIRE MEDICAL 211, INC.; VYAIRE MEDICAL CONSUMABLES LLC
Reel/Frame 063528/0973 →
RELEASE OF SECURITY INTEREST IN CERTAIN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (060187/0171) Recorded May 2, 2023
From: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: VYAIRE MEDICAL, INC.; REVOLUTIONARY MEDICAL DEVICES, INC.; VITAL SIGNS, INC.; VYAIRE MEDICAL 211, INC. (AS SUCCESSOR IN INTEREST TO CAREFUSION 207, INC.); VYAIRE MEDICAL CONSUMABLES LLC
Reel/Frame 063516/0384 →
RELEASE OF SECURITY INTEREST IN CERTAIN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (060363/0915) Recorded May 2, 2023
From: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: VYAIRE MEDICAL, INC.; REVOLUTIONARY MEDICAL DEVICES, INC.; VITAL SIGNS, INC.; VYAIRE MEDICAL 211, INC. (AS SUCCESSOR IN INTEREST TO CAREFUSION 207, INC.); VYAIRE MEDICAL CONSUMABLES LLC
Reel/Frame 063516/0067 →
FIRST LIEN SECURITY AGREEMENT Recorded Jun 13, 2022
From: VYAIRE MEDICAL, INC.; CIEL MEDICAL, INC.; REVOLUTIONARY MEDICAL DEVICES, INC.; VITAL SIGNS, INC.; VYAIRE MEDICAL 207, INC. (F/K/A CAREFUSION 207, INC.); VYAIRE MEDICAL CAPITAL LLC; VYAIRE MEDICAL CONSUMABLES LLC
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 060363/0460 →
SECURITY INTEREST Recorded Jun 13, 2022
From: VYAIRE MEDICAL, INC.; CIEL MEDICAL, INC.; REVOLUTIONARY MEDICAL DEVICES, INC.; VITAL SIGNS, INC.; VYAIRE MEDICAL 207, INC. (F/K/A CAREFUSION 207, INC.); VYAIRE MEDICAL CAPITAL LLC; VYAIRE MEDICAL CONSUMABLES LLC,
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 060187/0171 →
PATENT SECURITY AGREEMENT (2ND LIEN) Recorded Jun 13, 2022
From: VYAIRE MEDICAL, INC.; CIEL MEDICAL, INC.; REVOLUTIONARY MEDICAL DEVICES, INC.; VITAL SIGNS, INC.; VYAIRE MEDICAL 207, INC. (F/K/A CAREFUSION 207, INC.); VYAIRE MEDICAL CAPITAL LLC; VYAIRE MEDICAL CONSUMABLES LLC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 060363/0915 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 8, 2020
From: DIXON, PAUL DAVID; KORNEFF, NEIL ALEX; VARGA, CHRISTOPHER M.
To: CAREFUSION 2200, INC.
Reel/Frame 052616/0414 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 8, 2020
From: CAREFUSION 2200, INC.
To: KINGSTON RESPIRATORY 102 LLC
Reel/Frame 052616/0416 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 8, 2020
From: KINGSTON RESPIRATORY 102 LLC
To: KINGSTON RESPIRATORY CONSUMABLES LLC
Reel/Frame 052617/0248 →
CHANGE OF NAME Recorded May 8, 2020
From: KINGSTON RESPIRATORY CONSUMABLES LLC
To: VYAIRE MEDICAL CONSUMABLES LLC
Reel/Frame 052618/0354 →
Continuity (3)
Continuation 15018163 · Feb 8, 2016
Continuation 12952658 · Nov 23, 2010
Related Publication 20200246575A1 · Aug 6, 2020