Air-cooled ammonia refrigeration systems and methods
In some embodiments, an air-cooled ammonia refrigeration system comprises: an air-cooled condenser comprising a heat exchanger and at least one axial fan; an evaporator coupled to the air-cooled condenser; a subcooler positioned between the air-cooled condenser and the evaporator; a compressor coupled to the evaporator; an oil cooler coupled to the compressor; a water system coupled to the air-cooled condenser, the water system comprising a water source, a water pump, and a plurality of spray nozzles positioned below the air-cooled condenser; and a control circuit coupled to the air-cooled condenser and the water system, the control circuit configured to pulse atomized water through the plurality of spray nozzles to a surface of the air-cooled condenser when a head pressure of the air-cooled condenser is higher than a predetermined value.
1. A system for controlling head pressure of an air-cooled condenser, the system comprising:
an air-cooled condenser configured to condense vaporous ammonia to form liquid ammonia;
a water system coupled to the air-cooled condenser, the water system comprising a water source, a water pump, and a plurality of spray nozzles; and
a control circuit coupled to the air-cooled condenser and the water system, the control circuit configured to:
determine a head pressure of the air-cooled condenser; and
when the head pressure of the air-cooled condenser is higher than a predetermined value, provide atomized water through the plurality of spray nozzles to a surface of the air-cooled condenser such that the water evaporates upon contact with the surface of the air-cooled condenser.
2. The system of claim 1 , wherein none of the water provided to the surface of the air-cooled condenser accumulates as wastewater.
3. The system of claim 1 , wherein the control circuit pulses the water through the plurality of spray nozzles to the surface of the air-cooled condenser.
4. The system of claim 1 , wherein the air-cooled condenser comprises a finned tube heat exchanger and at least one fan.
5. The system of claim 4 , wherein the finned tube heat exchanger has a tube diameter of at least about 0.5 inches and a fin density of at least about 12 fins per inch.
6. The system of claim 1 , wherein a plurality of legs is configured to elevate the air-cooled condenser at least about 13 feet above a roof surface.
7. The system of claim 1 , wherein a plurality of legs is configured to elevate the air-cooled condenser at least about 25 feet above a ground surface.
8. A method of controlling head pressure of an air-cooled condenser, the method comprising:
providing an air-cooled condenser configured to condense vaporous ammonia to form liquid ammonia;
providing a water system coupled to the air-cooled condenser, the water system comprising a water source, a water pump, and a plurality of spray nozzles;
determining, using a control circuit, a head pressure of the air-cooled condenser; and
when the head pressure of the air-cooled condenser is higher than a predetermined value, providing, using the control circuit, atomized water through the plurality of spray nozzles to a surface of the air-cooled condenser such that the water evaporates upon contact with the surface of the air-cooled condenser.
9. The method of claim 8 , wherein none of the water provided to the surface of the air-cooled condenser accumulates as wastewater.
10. The method of claim 8 , wherein the water is pulsed through the plurality of spray nozzles to the surface of the air-cooled condenser.
11. The method of claim 8 , wherein the air-cooled condenser comprises a finned tube heat exchanger and at least one fan.
12. The method of claim 11 , wherein the finned tube heat exchanger has a tube diameter of at least about 0.5 inches and a fin density of at least about 12 fins per inch.
13. The method of claim 8 , wherein a plurality of legs is configured to elevate the air-cooled condenser at least about 13 feet above a roof surface.
14. The method of claim 8 , wherein a plurality of legs is configured to elevate the air-cooled condenser at least about 25 feet above a ground surface.
15. A system for controlling head pressure of an air-cooled condenser, the system comprising:
an air-cooled condenser comprising a finned tube heat exchanger and at least one fan, the air-cooled condenser configured to condense vaporous ammonia to form liquid ammonia;
a water system coupled to the air-cooled condenser, the water system comprising a water source, a water pump, and a plurality of spray nozzles positioned adjacent the air-cooled condenser; and
a control circuit coupled to the air-cooled condenser and the water system, the control circuit configured to spray atomized water through the plurality of spray nozzles to a surface of the air-cooled condenser when a head pressure of the air-cooled condenser is higher than a predetermined value, wherein the water evaporates upon contact with the surface of the air-cooled condenser.
16. The system of claim 15 , wherein none of the water provided to the surface of the air-cooled condenser accumulates as wastewater.
17. The system of claim 15 , wherein the control circuit pulses the water through the plurality of spray nozzles to the surface of the air-cooled condenser.
18. The system of claim 15 , wherein the finned tube heat exchanger has a tube diameter of at least about 0.5 inches and a fin density of at least about 12 fins per inch.
19. The system of claim 15 , wherein a plurality of legs is configured to elevate the air-cooled condenser at least about 13 feet above a roof surface.
20. The system of claim 15 , wherein a plurality of legs is configured to elevate the air-cooled condenser at least about 25 feet above a ground surface.