IP Library Granted Patent US 11,784,270
Granted Patent B2
US 11,784,270 · App. 16/859,846 · Granted Oct 10, 2023

Solar module interconnect

Inventor: Thomas Pass (San Jose, CA)
Assignee: Maxeon Solar Pte. Ltd.
H01L31/0512H01L31/022433H01L31/0352H01L31/0516Y02E10/50
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Quick Facts
Patent No.
US 11,784,270
App. No.
16/859,846
Granted
Oct 10, 2023
Kind
B2
Abstract

A solar module can include a first and second solar cell having front sides which face the sun during normal operation and back sides opposite the front sides. In an embodiment, a first interconnect can be coupled to the back sides of both the first and second solar cell, where the first interconnect comprises an anodized region facing substantially the same direction as the front sides.

Claims (24)

1. A plurality of connected solar cells, comprising:

first and second pad-less solar cells having front surfaces which face the sun during normal operation and back surfaces opposite the front surface;

a first tab-less interconnect comprising a conductive foil welded to and partially disposed on metal regions adjacent along a center portion of the first and second solar cells, the first tab-less interconnect comprising a dog-bone shape, wherein the first tab-less interconnect is located along and planar across the center portion of the first and second solar cells, and wherein the first tab-less interconnect has a total length that extends along less than an entirety of the center portion of the first and second solar cells and that extends along less than an entirety of the metal regions; and

an anodized region facing substantially the same direction as the front surfaces, the anodized region having a widest width less than a narrowest width of the first tab-less interconnect.

2. The plurality of connected solar cells of claim 1 wherein the first tab-less interconnect comprises a material selected from the group consisting of aluminum, nickel and zincate.

3. The plurality of connected solar cells of claim 1 , wherein the front surface and the back surface of each pad-less solar cell have corresponding chamfered corners.

4. The plurality of connected solar cells of claim 1 , wherein the first tab-less interconnect is substantially planar with the metal regions.

5. The plurality of connected solar cells of claim 1 , wherein the first tab-less interconnect is facing substantially the same direction as the front surfaces.

6. The plurality of connected solar cells of claim 1 , wherein the anodized region comprises a color substantially the same as a color of a backsheet of the plurality of connected solar cells.

7. A plurality of connected solar cells, comprising:

first and second pad-less solar cells having front surfaces which face the sun during normal operation and back surfaces opposite the front surface;

a first tab-less interconnect comprising a conductive foil welded to and partially disposed on metal regions adjacent along a center portion of the first and second solar cells, the metal regions extending away from the center portion of the first and second solar cells, and the first tab-less interconnect comprising a dog-bone shape, wherein the first tab-less interconnect is located along and planar across the center portion of the first and second solar cells, and wherein the first tab-less interconnect has a total length that extends along less than an entirety of the center portion of the first and second solar cells and that extends along less than an entirety of the metal regions; and

an anodized region facing substantially the same direction as the front surfaces, the anodized region having a widest width less than a narrowest width of the first tab-less interconnect.

8. The plurality of connected solar cells of claim 7 , wherein the first tab-less interconnect comprises a material selected from the group consisting of aluminum, nickel and zincate.

9. The plurality of connected solar cells of claim 7 , wherein the front surface and the back surface of each pad-less solar cell have corresponding chamfered corners.

10. The plurality of connected solar cells of claim 7 , wherein the first tab-less interconnect is substantially planar with the metal regions.

11. The plurality of connected solar cells of claim 7 , wherein the first tab-less interconnect is facing substantially the same direction as the front surfaces.

12. The plurality of connected solar cells of claim 7 , wherein the anodized region comprises a color substantially the same as a color of a backsheet of the plurality of connected solar cells.

13. A plurality of connected solar cells, comprising:

first and second solar cells having front surfaces which face the sun during normal operation and back surfaces opposite the front surfaces, wherein the front surface and the back surface of each solar cell have corresponding chamfered corners;

a first tab-less interconnect comprising a conductive foil welded to and partially disposed on metal regions adjacent along a center portion of the first and second solar cells, the first tab-less interconnect comprising a dog-bone shape, wherein a portion of the conductive foil is positioned on and between facing chamfered corners of the first and second solar cells, and wherein the first tab-less interconnect is located along and planar across the center portion of the first and second solar cells, and wherein the first tab-less interconnect has a total length that extends along less than an entirety of the center portion of the first and second solar cells and that extends along less than an entirety of the metal regions; and

an anodized region facing substantially the same direction as the front surfaces, the anodized region having a widest width less than a narrowest width of the first tab-less interconnect.

14. The plurality of connected solar cells of claim 13 , wherein the first tab-less interconnect comprises a material selected from the group consisting of aluminum, nickel and zincate.

15. The plurality of connected solar cells of claim 13 , wherein the anodized region comprises a color substantially the same as a color of a backsheet of the solar module.

Assignments (6)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 8, 2025
From: TOTALENERGIES SE; TOTALENERGIES SOLAR INTL
To: MAXEON SOLAR PTE. LTD.
Reel/Frame 073059/0081 →
SECURITY INTEREST Recorded Jun 27, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067924/0062 →
SECOND LIEN SECURITY INTEREST AGREEMENT Recorded Jun 26, 2024
From: MAXEON SOLAR PTE. LTD
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 071343/0553 →
SECURITY INTEREST Recorded Jun 5, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067637/0598 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2023
From: SUNPOWER CORPORATION
To: MAXEON SOLAR PTE. LTD.
Reel/Frame 062699/0875 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 28, 2020
From: PASS, THOMAS
To: SUNPOWER CORPORATION
Reel/Frame 052512/0054 →
Continuity (2)
Continuation 14555292 · Nov 26, 2014
Related Publication 20200259031A1 · Aug 13, 2020