Manufactured building panel
A method of fabricating panels includes providing an insert having an interior portion with a top portion and a positioning stop opposite the top portion, and an exterior portion including a fastener hem. Further, the method includes placing the insert in a mold such that only the fastener hem and the positioning stop contact the mold and centering the insert in the mold with the top portion and the positioning stop. The method also includes filling the mold with a casting material such that the interior portion is submerged in the casting material including the top portion, but some of the positioning stop is not submerged in the casting material, curing the casting material to form a panel on the insert, and removing the panel form the mold.
1. A panel, comprising:
a body; and
an insert having an interior portion embedded within the body, at least one standoff extending from the interior portion and protruding from a back of the body, and an exterior portion extending from the body and comprising a fastener hem and at least one positioning stop coupled to the interior portion, wherein a back of the at least one standoff and a back of the fastener hem are substantially coplanar.
2. The panel of claim 1 , wherein the interior portion is substantially planar.
3. The panel of claim 2 , wherein the interior portion forms a continuous reinforcement throughout the body.
4. The panel of claim 1 , wherein the insert comprises portions extending from the interior portion adjacent to the fastening hem.
5. The panel of claim 4 , wherein the portions are configured to center the insert from top-to-bottom in a mold during formation of the body.
6. The panel of claim 5 , wherein the portions are embedded within the body.
7. The panel of claim 1 , wherein the fastener hem is disposed at a top of the insert.
8. The panel of claim 7 , wherein the fastener hem is configured to center the insert from front-to-back in a mold during formation of the body.
9. The panel of claim 1 , wherein the at least one positioning stop is disposed at a bottom of the insert.
10. The panel of claim 9 , wherein the at least one positioning stop is stepped, stair-stepped, curved, chamfered, or otherwise configured to center the insert from top-to-bottom in a mold during formation of the body.
11. A panel, comprising:
a body; and
an insert having an interior portion embedded within the body, a plurality of standoffs extending from the interior portion and protruding from a back of the body, and an exterior portion extending from the body and comprising a fastener hem coupled to the interior portion, wherein the fastener hem comprises a plurality of apertures, and wherein the fastener hem and the plurality of standoffs are substantially coplanar and configured to directly contact a mounting wall to provide a rainscreen for the panel.
12. The panel of claim 11 , wherein the insert is formed from a non-corrosive material.
13. The panel of claim 12 , wherein the non-corrosive material comprises galvanized steel or stainless steel.
14. The panel of claim 11 , wherein the fastener hem is disposed at a top of the insert.
15. The panel of claim 14 , wherein at least one positioning stop is disposed at a bottom of the insert.
16. The panel of claim 11 , wherein the plurality of standoffs are connected inside the interior volume of the body to the interior portion.
17. The panel of claim 11 , wherein the apertures comprise weep holes that provide continuously connected airspace between adjacent panels.
18. The panel of claim 17 , wherein the plurality of apertures are configured to provide air and moisture circulation between adjacent panels.