IP Library Granted Patent US 11,878,820
Granted Patent B1
US 11,878,820 · App. 16/870,974 · Granted Jan 23, 2024

Method for stacking, securing, and releasing a spacecraft stack assembly from a rocket

Inventors: Andrew C. Thompson (Hebron, CT); Patrick Sodt (Anaheim, CA); Thomas Tarlton (Los Angeles, CA); Robert S. Tarlton (Playa Vista, CA); Solomon Westerman (Redmond, WA); Michael Dergance (Hermosa Beach, CA)
Assignee: Space Exploration Technologies Corp.
B64G1/645B64G1/2427B64G1/641B64G1/223B64G1/226B64G1/40B64G1/643
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,878,820
App. No.
16/870,974
Granted
Jan 23, 2024
Kind
B1
Abstract

A method of releasing spacecraft from a rocket includes arranging spacecraft in a stack on a rocket, launching the rocket until it attains orbital velocity, imposing a flat spin on the rocket, and releasing the entire stack from the rocket during the flat spin. In one aspect, the method includes applying a compressive load along a length of the stack, launching the rocket until it attains orbital velocity, imposing a flat spin on the rocket, and releasing the compressive load to allow the entire stack to separate from the rocket during the flat spin.

Claims (36)

1. A method of releasing spacecraft from a rocket, the method comprising:

arranging spacecraft in a stack on a rocket;

launching the rocket until it attains an orbit associated with an orbital velocity;

imposing, as the rocket is in the orbit, a flat spin on the rocket about an axis transverse to the orbital velocity; and

releasing the entire stack from the rocket during the flat spin.

2. The method of claim 1 , wherein the rocket includes one or more thrusters coupled thereto, the method further comprising using the one or more thrusters to impose the flat spin on the rocket.

3. The method of claim 1 , further comprising arranging the spacecraft in the stack such that spacecraft in adjacent layers of the stack are releasably mated together.

4. The method of claim 1 , further comprising rotating the rocket about its center of mass during the flat spin, wherein the spacecraft located at a forward end of the stack are further from the center of mass than the spacecraft located at an aft end of the stack.

5. The method of claim 4 , wherein the linear speed of the spacecraft as it is released from the rocket substantially correlates to the distance of the spacecraft from the center of mass of the rocket.

6. The method of claim 1 , further comprising, after arranging the spacecraft in the stack on the rocket and prior to launching the rocket, activating at least one hold down and deploy system to releasably secure the stack to the rocket.

7. The method of claim 6 , further comprising activating the at least one hold down and release system to release the entire stack from the rocket during the flat spin.

8. The method of claim 1 , further comprising, after arranging the spacecraft in the stack on the rocket and prior to launching the rocket, releasably securing a first end of at least one tension rod to the rocket and releasably securing a second end of the at least one tension rod to the stack.

9. The method of claim 8 , further comprising disengaging the at least one tension rod from the stack to release the stack from the rocket.

10. The method of claim 9 , further comprising disengaging the at least one tension rod from the rocket.

11. The method of claim 10 , further comprising orienting the rocket such that the at least one tension rod follows an intended orbital path when the at least one tension rod is released from the rocket during the flat spin.

12. The method of claim 1 , further comprising, after arranging the spacecraft in the stack on the rocket and prior to launching the rocket, releasably securing the stack to the rocket with a plurality of tension rods, wherein each tension rod is releasably secured to the rocket at a first end and releasably secured to the stack at a second end.

13. The method of claim 12 , further comprising disengaging the plurality of tension rods from the stack to release the stack from the rocket.

14. The method of claim 13 , further comprising disengaging the plurality of tension rods from the rocket.

15. The method of claim 14 , further comprising orienting the rocket during the flat spin such that each of the plurality of tension rods follow a posigrade or retrograde path when released from the rocket.

16. A method of releasing spacecraft from a rocket, the method comprising:

arranging spacecraft in a stack on a rocket;

applying a compressive load along a length of the stack;

launching the rocket until it attains an orbit associated with an orbital velocity;

imposing, as the rocket is in the orbit, a flat spin on the rocket about an axis transverse to the orbital velocity; and

releasing the compressive load to allow the entire stack to separate from the rocket during the flat spin.

17. The method of claim 16 , further comprising applying the compressive load along the length of the stack with at least one hold down and deploy system.

18. The method of claim 17 , further comprising disengaging the at least one hold down and deploy system from the stack to release the stack from the rocket.

19. The method of claim 18 , further comprising disengaging the at least one hold down and deploy system from the rocket.

20. The method of claim 19 , further comprising orienting the rocket such that the at least one hold down and deploy system follows an intended orbital path when the at least one hold down and deploy system is disengaged from the rocket during the flat spin.

21. The method of claim 16 , further comprising applying the compressive load along the length of the stack with a plurality of hold down and deploy systems, wherein each hold down and deploy system is releasably secured to the rocket at a first end and releasably secured to the stack at a second end.

22. A method for securing spacecraft to a rocket and deploying the spacecraft into orbit, comprising:

arranging a stack of spacecraft on a rocket, with each layer of the stack defined by at least one spacecraft and with each spacecraft being releasably mated with at least one spacecraft in an adjacent layer;

securing a first end of a tension rod to the rocket and securing a second end of the tension rod to the stack, wherein the tension rod simultaneously secures the layers of the stack together and secures the stack to the rocket;

launching the rocket until it attains an orbit associated with an orbital velocity; and

releasing, as the rocket is in the orbit, the entire stack from the rocket to allow the layers of the stack to passively separate.

23. The method of claim 22 , further comprising applying a compressive load along a length of the stack by the tension rod in a first configuration, and releasing the compressive load by moving the tension rod to a second configuration.

Assignments (6)
RELEASE OF SECURITY INTEREST Recorded Feb 18, 2025
From: BANK OF AMERICA, N.A.
To: SPACE EXPLORATION TECHNOLOGIES CORP.
Reel/Frame 070252/0216 →
CERTIFICATE OF CONVERSION (STATE OF DELAWARE TO STATE OF TEXAS; NEW FILE NO.: 805421124; FILED : 02-14-2024) Recorded Feb 13, 2025
From: SPACE EXPLORATION TECHNOLOGIES CORP.
To: SPACE EXPLORATION TECHNOLOGIES CORP.
Reel/Frame 070234/0869 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 11, 2023
From: DERGANCE, MICHAEL
To: SPACE EXPLORATION TECHNOLOGIES CORP.
Reel/Frame 065833/0221 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 10, 2021
From: THOMPSON, ANDREW C.; SODT, PATRICK; TARLTON, ROBERT S.; WESTERMAN, SOLOMON; TARLTON, THOMAS
To: SPACE EXPLORATION TECHNOLOGIES CORP.
Reel/Frame 056497/0218 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 10, 2021
From: DERGANCE, MICHAEL
To: SPACE EXPLORATION TECHNOLOGIES CORP.
Reel/Frame 056497/0512 →
SECURITY AGREEMENT Recorded Dec 8, 2020
From: SPACE EXPLORATION TECHNOLOGIES CORP.
To: BANK OF AMERICA, N.A.
Reel/Frame 054644/0749 →
Continuity (1)
Provisional Application 62847865 · May 14, 2019
Cited By (4)
US 12,214,909 US 12,600,497 US 12,692,026 US 12,698,104