IP Library Granted Patent US 11,251,315
Granted Patent B2
US 11,251,315 · App. 16/877,255 · Granted Feb 15, 2022

Solar cells with improved lifetime, passivation and/or efficiency

Inventors: David D. Smith (Campbell, CA); Tim Dennis (Canton, TX); Russelle De Jesus Tabajonda (Banlic Cabuyao, PH)
Assignee: SunPower Corporation
H01L31/02008H01L21/3221H01L31/02167H01L31/022441H01L31/0368H01L31/03682H01L31/068H01L31/0745H01L31/0747H01L31/1804H01L31/186H01L31/1864H01L31/1872Y02E10/547Y02P70/50
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Quick Facts
Patent No.
US 11,251,315
App. No.
16/877,255
Granted
Feb 15, 2022
Kind
B2
Abstract

A method of fabricating a solar cell can include forming a dielectric region on a silicon substrate. The method can also include forming an emitter region over the dielectric region and forming a dopant region on a surface of the silicon substrate. In an embodiment, the method can include heating the silicon substrate at a temperature above 900 degrees Celsius to getter impurities to the emitter region and drive dopants from the dopant region to a portion of the silicon substrate.

Claims (35)

1. A solar cell, the solar cell having a front side which faces the sun during normal operation and a back side opposite the front side, the solar cell comprising:

a silicon substrate, wherein a portion of the silicon substrate has a dopant concentration of approximately less than or equal to 2×10 18 cm −3 and wherein the portion of the silicon substrate is formed at the back side of the solar cell;

a first dielectric region formed over the silicon substrate, wherein the first dielectric region is formed over the front side of solar;

a first emitter region having metal impurities formed over the first dielectric region; and

a first metal contact formed over the first emitter region.

2. The solar cell of claim 1 , wherein the portion of the silicon substrate comprises N-type dopants.

3. The solar cell of claim 1 , wherein the portion of the silicon substrate comprises phosphorus.

4. The solar cell of claim 1 , wherein the portion of the silicon substrate comprises P-type dopants.

5. The solar cell of claim 1 , wherein the portion of the silicon substrate comprises boron.

6. The solar cell of claim 1 , wherein the first emitter region comprises polysilicon.

7. The solar cell of claim 1 , further comprising:

a second emitter region having metal impurities formed over the silicon substrate, wherein the second emitter region is formed over the back side of solar; and

a second metal contact formed over the second emitter region.

8. The solar cell of claim 1 , further comprising:

a second dielectric region formed over the silicon substrate, wherein the second dielectric region is formed over the back side of solar;

a second emitter region having metal impurities formed over the second dielectric region; and

a second metal contact formed over the second emitter region.

9. The solar cell of claim 8 , wherein the second emitter region comprises polysilicon.

10. A solar cell, the solar cell having a front side which faces the sun during normal operation and a back side opposite the front side, the solar cell comprising:

a silicon substrate, wherein a portion of the silicon substrate has a dopant concentration of approximately less than or equal to 2×10 18 cm −3 and wherein the portion of the silicon substrate is formed at the front side of the solar cell;

a dielectric region formed over the silicon substrate, wherein the dielectric region is formed over the back side of solar;

a first emitter region having metal impurities formed over the dielectric region; and

a first metal contact formed over the first emitter region.

11. The solar cell of claim 10 , wherein the portion of the silicon substrate comprises N-type dopants.

12. The solar cell of claim 10 , wherein the portion of the silicon substrate comprises phosphorus.

13. The solar cell of claim 10 , wherein the portion of the silicon substrate comprises P-type dopants.

14. The solar cell of claim 10 , wherein the portion of the silicon substrate comprises boron.

15. The solar cell of claim 10 , wherein the first emitter region comprises polysilicon.

16. The solar cell of claim 10 , further comprising:

a second emitter region having metal impurities formed over the dielectric region; and

a second metal contact formed over the second emitter region.

17. The solar cell of claim 16 , wherein the second emitter region is separate from the first emitter region.

18. The solar cell of claim 16 , wherein a trench region separates the first emitter region from the second emitter region.

19. The solar cell of claim 16 , wherein the second emitter region comprises polysilicon.

20. The solar cell of claim 16 , wherein the first emitter region comprises a P-type doped polysilicon region and the second emitter region comprises a N-type doped polysilicon region.

Assignments (4)
SECURITY INTEREST Recorded Jun 27, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067924/0062 →
SECOND LIEN SECURITY INTEREST AGREEMENT Recorded Jun 26, 2024
From: MAXEON SOLAR PTE. LTD
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 071343/0553 →
SECURITY INTEREST Recorded Jun 5, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067637/0598 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2023
From: SUNPOWER CORPORATION
To: MAXEON SOLAR PTE. LTD.
Reel/Frame 062699/0875 →