IP Library Granted Patent US 11,850,336
Granted Patent B2
US 11,850,336 · App. 16/882,055 · Granted Dec 26, 2023

UV sterilization apparatus, system, and method for aircraft air systems

Inventor: Mark D. Krosney (South Glastonbury, CT)
Assignee: Molekule Group, Inc.
A61L9/20B64D13/06A61L2209/12A61L2209/16B64D2013/0688B64D2203/00
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Quick Facts
Patent No.
US 11,850,336
App. No.
16/882,055
Granted
Dec 26, 2023
Kind
B2
Abstract

A sanitizing unit configured for use in an air distribution system of a passenger aircraft is disclosed. The sanitizing unit may include an input structure connected to a cabin air supply plenum, a UV reflective insert that defines an irradiation chamber, at least one ultraviolet (UV) light emitting diode (LED) positioned to provide UV radiation to an airflow within the irradiation chamber, a UV attenuator; and an output structure connected to at least one overhead passenger vent, wherein the at least one overhead passenger vent is configured to output a treated airflow.

Claims (48)

1. A sanitizing unit configured for use in an air distribution system of a passenger aircraft, the sanitizing unit comprising:

an input structure configured to connect to a cabin air supply plenum;

a main housing;

a UV reflective insert that defines an irradiation chamber, wherein the UV reflective insert is coaxial with the main housing, and wherein a ratio of a total length of the irradiation chamber to a cross-sectional area of the irradiation chamber is about 6;

at least one ultraviolet (UV) light emitting diode (LED) positioned to provide UV radiation to an airflow within the irradiation chamber;

a UV attenuator; and

an output structure connected to at least one overhead passenger vent, wherein the at least one overhead passenger vent comprises a plurality of air discharge grilles, wherein:

each air discharge grille has a perimeter set of holes having a first size, and a center set of holes having a second size larger than the first size; and

each air discharge grille is configured to output a contoured flow of treated air.

2. The sanitizing unit of claim 1 , wherein each of the plurality of air discharge grilles is configured such that the contoured flow of treated air is uniformly distributed to a plurality of passenger seats within a row in the aircraft.

3. The sanitizing unit of claim 1 , wherein the at least one UV LED comprises a plurality of LEDs emitting light at a wavelength of about 265 nm.

4. The sanitizing unit of claim 1 , wherein the UV reflective insert comprises a surface coating of polished aluminum.

5. The sanitizing unit of claim 1 , wherein a diameter of the irradiation chamber is based on a layout of passenger seats within the aircraft, and the dimensions of the passenger seats.

6. The sanitizing unit of claim 1 , wherein the UV attenuator comprises a plurality of overlapping concentric conical frustum stacked using support fins, wherein each conical frustum comprises:

at least one exterior surface coated with a UV reflective material; and

at least one interior surface coated with a UV radiation-absorbing material.

7. The sanitizing unit of claim 1 , wherein the UV attenuator comprises:

at least one central cone having a concave outer surface, wherein the concave outer surface is coated with a UV reflective material;

a plurality of support fins; and

an outer cylinder;

wherein interior surfaces of the central cone and the outer cylinder are coated with a UV radiation-absorbing material.

8. An air distribution system installed in a passenger aircraft, the system comprising:

a plurality of sanitizing units, wherein each sanitizing unit comprises:

an input structure configured to connect to a cabin air supply plenum;

a main housing;

a UV reflective insert that defines an irradiation chamber, wherein the UV reflective insert is coaxial with the main housing, and wherein a ratio of a total length of the irradiation chamber to a cross-sectional area of the irradiation chamber is about 6;

at least one ultraviolet (UV) light emitting diode (LED) positioned to provide UV radiation to an airflow within the irradiation chamber;

a UV attenuator; and

an output structure; and

a plurality of air distribution grilles each configured to output a contoured flow of treated air to the aircraft cabin, wherein:

the output structure of each sanitizing chamber is connected to at least one of the plurality of air distribution grilles; and

each of the plurality of air distribution grilles has a perimeter set of holes having a first size, and a center set of holes having a second size larger than the first size.

9. The air distribution system of claim 8 , wherein the output structure of each sanitizing chamber is connected to two air distribution grilles.

10. An air circulation system in a passenger aircraft, the system comprising:

at least one circulation fan;

at least one HEPA filter;

an air distribution system, comprising:

a plurality of sanitizing units, wherein each sanitizing unit comprises:

an input structure configured to connect to a cabin air supply plenum;

a main housing;

a UV reflective insert that defines an irradiation chamber, wherein the UV reflective insert is coaxial with the main housing, and wherein a ratio of a total length of the irradiation chamber to a cross-sectional area of the irradiation chamber is about 6;

at least one ultraviolet (UV) light emitting diode (LED) positioned to provide UV radiation to an airflow within the irradiation chamber;

a UV attenuator; and

an output structure; and

a plurality of air distribution grilles configured to output a contoured flow of treated air to the aircraft cabin, wherein:

the output structure of each sanitizing chamber is connected to at least one of the plurality of air distribution grilles; and

each of the plurality of air discharge grilles has a perimeter set of holes having a first size, and a center set of holes having a second size larger than the first size; and

an air conditioner comprising at least one mixing unit configured to provide recirculated air to the air distribution system.

Assignments (12)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE'S CITY PREVIOUSLY RECORDED AT REEL: 69270 FRAME: 782. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Recorded Nov 4, 2025
From: MOLEKULE GROUP, INC.
To: MKUL, INC.
Reel/Frame 072901/0387 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE'S CITY PREVIOUSLY RECORDED AT REEL: 69273 FRAME: 737. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT . Recorded Nov 4, 2025
From: MKUL INC.
To: MOLEKULE GROUP, INC.
Reel/Frame 072901/0284 →
SECURITY INTEREST Recorded Nov 1, 2024
From: MOLEKULE GROUP, INC.
To: FIRST-CITIZENS BANK & TRUST COMPANY
Reel/Frame 069109/0262 →
CHANGE OF NAME Recorded Oct 25, 2024
From: MOLEKULE GROUP, INC.
To: MKUL, INC.
Reel/Frame 069270/0782 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 25, 2024
From: MKUL INC.
To: MOLEKULE GROUP, INC.
Reel/Frame 069273/0737 →
CORRECTIVE ASSIGNMENT TO CORRECT THE APPLICATION NO. 11406729 PREVIOUSLY RECORDED ON REEL 063560 FRAME 0224. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Recorded May 16, 2023
From: MOLEKULE, INC.
To: MOLEKULE GROUP, INC.
Reel/Frame 063649/0857 →
CHANGE OF NAME Recorded May 7, 2023
From: AEROCLEAN TECHNOLOGIES, INC.
To: MOLEKULE, INC.
Reel/Frame 063560/0270 →
CHANGE OF NAME Recorded May 7, 2023
From: MOLEKULE, INC.
To: MOLEKULE GROUP, INC.
Reel/Frame 063560/0224 →
SECURITY INTEREST Recorded Jan 12, 2023
From: MOLEKULE GROUP, INC. (F/K/A AEROCLEAN TECHNOLOGIES, INC.)
To: SILICON VALLEY BANK
Reel/Frame 062361/0264 →
SECURITY INTEREST Recorded Jan 12, 2023
From: MOLEKULE GROUP, INC. (F/K/A AEROCLEAN TECHNOLOGIES, INC.)
To: SILICON VALLEY BANK
Reel/Frame 062361/0228 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 29, 2020
From: CLEANCO BIOSCIENCE GROUP, LLC
To: AEROCLEAN TECHNOLOGIES, LLC
Reel/Frame 053916/0883 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 22, 2020
From: KROSNEY, MARK D.
To: CLEANCO BIOSCIENCE GROUP, LLC
Reel/Frame 053843/0376 →
Continuity (1)
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