IP Library Granted Patent US 12,355,148
Granted Patent B2
US 12,355,148 · App. 16/892,239 · Granted Jul 8, 2025

Antenna apparatus having chassis portion

Inventors: Duncan E. Adams (Redmond, WA); David Milroy (Kirkland, WA)
Assignee: Space Exploration Technologies Corp.
H01Q1/428H01Q1/02H01Q1/1207H01Q1/1228H01Q1/2283H01Q1/38H01Q1/42H01Q1/422H01Q9/0407H01Q9/0414H01Q15/144H01Q21/00H01Q21/065H01Q21/10H01Q23/00H01Q1/2291
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,355,148
App. No.
16/892,239
Granted
Jul 8, 2025
Kind
B2
Abstract

In one embodiment of the present disclosure, a housing for an antenna system having a plurality of antenna elements defining an antenna aperture includes a chassis portion having an internal support portion for internal components for the plurality of antenna elements including a bonding portion for bonding an antenna stack assembly to the chassis portion, and a radome portion configured for coupling to the chassis portion to define an inner chassis chamber.

Claims (28)

1. A housing for an antenna system having a plurality of antenna elements defining an antenna aperture, the housing comprising:

a chassis portion having an internal support portion for internal components for the plurality of antenna elements;

a radome portion;

a lower enclosure configured for coupling to the radome portion to define a chamber between the lower enclosure and the radome portion, wherein the chassis portion is configured for coupling to the lower enclosure to divide the chamber into an inner chassis chamber between the chassis portion and the lower enclosure and an antenna chamber between the radome portion and the chassis portion, wherein the inner chassis chamber includes a volume that is defined at least in part by the space between the chassis portion and the lower enclosure, wherein the space between the chassis portion and the lower enclosure varies across a length of the inner chassis chamber, and wherein the distance between the chassis portion and the lower enclosure varies across the length of the inner chassis chamber; and

an antenna stack assembly disposed within the antenna chamber, wherein the antenna stack assembly defines a first end that is coupled to the radome portion and a second end that is coupled to the chassis portion.

2. The housing of claim 1 , wherein the chassis portion further includes a bonding portion for bonding the antenna stack assembly to the chassis portion, and the bonding portion includes a plurality of bonding bars.

3. The housing of claim 2 , wherein the bonding portion includes adhesive between the plurality of bonding bars and the antenna stack assembly.

4. The housing of claim 2 , wherein the plurality of bonding bars is oriented with adjacent bonding bars in a parallel configuration.

5. The housing of claim 1 , further comprising a heat sink extending from a surface of the chassis portion.

6. The housing of claim 5 , wherein the heat sink includes a plurality of fins.

7. The housing of claim 6 , wherein the plurality of fins is arranged in a parallel configuration.

8. The housing of claim 7 , wherein the chassis portion further includes a bonding portion for bonding the antenna stack assembly to the chassis portion, and the plurality of fins is oriented in an orientation perpendicular to the orientation of the bonding portion including a plurality of bonding bars.

9. The housing of claim 1 , further comprising thermal interface material, wherein the housing is configured to be coupled to the antenna stack assembly, and the thermal interface material is configured to be coupled between the chassis portion and the antenna stack assembly.

10. The housing of claim 1 , wherein the chassis portion is an in-plane heat spreader.

11. The housing of claim 1 , wherein the chassis portion is made from a thermally conductive material.

12. The housing of claim 1 , wherein the chassis portion is made from metal.

13. A housing for an antenna system having a plurality of antenna elements defining an antenna aperture, the housing comprising:

a chassis portion;

a lower enclosure configured for coupling to a radome portion to define a chamber between the lower enclosure and the radome portion, wherein the chassis portion is configured for coupling to the lower enclosure to divide the chamber into an inner chassis chamber between the chassis portion and the lower enclosure and an antenna chamber between the radome portion and the chassis portion, wherein the inner chassis chamber includes a volume that is defined at least in part by the space between the chassis portion and the lower enclosure, wherein the space between the chassis portion and the lower enclosure varies across a length of the inner chassis chamber, and wherein the distance between the chassis portion and the lower enclosure varies across the length of the inner chassis chamber; and

an antenna stack assembly disposed within the antenna chamber, wherein the antenna stack assembly defines a first end that is coupled to the radome portion and a second end that is coupled to the chassis portion.

14. The housing of claim 13 , wherein the antenna stack assembly forms a phased array antenna system.

15. The housing of claim 13 , wherein the chassis portion is made from a thermally conductive material.

16. The housing of claim 13 , wherein the chassis portion is made from metal.

17. The housing of claim 13 , further comprising a tilting mechanism configured to be housed in the inner chassis chamber.

18. A housing for an antenna system having a plurality of antenna elements defining an antenna aperture, the housing comprising:

a chassis portion having a bonding portion for bonding an antenna stack assembly to the chassis portion, and the bonding portion includes a plurality of bonding bars;

a radome portion configured for coupling to the chassis portion to define an inner chassis chamber; and

a lower enclosure configured for coupling to the radome portion to define a second inner chamber between the lower enclosure and the chassis portion, wherein the inner chassis chamber is defined between the chassis portion and the radome portion.

Assignments (4)
CERTIFICATE OF CONVERSION (STATE OF DELAWARE TO STATE OF TEXAS; NEW FILE NO.: 805421124; FILED: 02-14-2024) Recorded Mar 7, 2025
From: SPACE EXPLORATION TECHNOLOGIES CORP.
To: SPACE EXPLORATION TECHNOLOGIES CORP.
Reel/Frame 070445/0375 →
RELEASE OF SECURITY INTEREST Recorded Feb 18, 2025
From: BANK OF AMERICA, N.A.
To: SPACE EXPLORATION TECHNOLOGIES CORP.
Reel/Frame 070252/0216 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 17, 2021
From: MILROY, DAVID; ADAMS, DUNCAN E.
To: SPACE EXPLORATION TECHNOLOGIES CORP.
Reel/Frame 055622/0086 →
SECURITY AGREEMENT Recorded Dec 8, 2020
From: SPACE EXPLORATION TECHNOLOGIES CORP.
To: BANK OF AMERICA, N.A.
Reel/Frame 054644/0749 →
Continuity (2)
Provisional Application 62856730 · Jun 3, 2019
Related Publication 20200381817A1 · Dec 3, 2020
References Cited (67)
US 4851855A · Tsukamoto et al. · 1989 [cited by applicant]
US 4937585A · Shoemaker · 1990 [cited by applicant]
US 5216435A · Hirata · 1993 [cited by examiner]
US 5270721A · Tsukamoto et al. · 1993 [cited by applicant]
US 5382959A · Pett et al. · 1995 [cited by applicant]
US 5796367A · Andersson · 1998 [cited by applicant]
US 5844529A · Bell et al. · 1998 [cited by applicant]
US 5952983A · Dearnley · 1999 [cited by examiner]
US 6107976A · Purinton · 2000 [cited by applicant]
US 6285323B1 · Frank · 2001 [cited by applicant]
US 6624787B2 · Puzella et al. · 2003 [cited by applicant]
US 6759995B1 · Speece · 2004 [cited by applicant]
US 9116222B1 · Ellsworth · 2015 [cited by applicant]
US 10658758B2 · Hafenrichter et al. · 2020 [cited by applicant]
US 10694637B1 · Wolf · 2020 [cited by applicant]
US 11075456B1 · Hennig et al. · 2021 [cited by applicant]
US 20020169578A1 · Yang · 2002 [cited by applicant]
US 20040150561A1 · Tillery et al. · 2004 [cited by applicant]
US 20080001841A1 · Albernding et al. · 2008 [cited by applicant]
US 20080252552A1 · Goebel · 2008 [cited by examiner]
US 20090096603A1 · Langsweirdt et al. · 2009 [cited by applicant]
US 20090231186A1 · Barak · 2009 [cited by examiner]
US 20090284436A1 · McCarthy et al. · 2009 [cited by applicant]
US 20100177012A1 · Morrow · 2010 [cited by applicant]
US 20100225563A1 · Lin et al. · 2010 [cited by applicant]
US 20110171901A1 · Wyler · 2011 [cited by applicant]
US 20110221626A1 · Hill · 2011 [cited by examiner]
US 20140118196A1 · Koskiniemi · 2014 [cited by applicant]
US 20140227985A1 · Sanford · 2014 [cited by applicant]
US 20150015453A1 · Puzella et al. · 2015 [cited by applicant]
US 20150250022A1 · Kim · 2015 [cited by examiner]
US 20160079672A1 · Cerreno · 2016 [cited by applicant]
US 20170093026A1 · Anderson et al. · 2017 [cited by applicant]
US 20170105315A1 · Huang · 2017 [cited by applicant]
US 20170187100A1 · Fotheringham · 2017 [cited by applicant]
US 20170229768A1 · Gerneth · 2017 [cited by examiner]
US 20170373387A1 · Ohlsson et al. · 2017 [cited by applicant]
US 20180083365A1 · Hinman et al. · 2018 [cited by applicant]
US 20180090851A1 · Arnold et al. · 2018 [cited by applicant]
US 20180090852A1 · Dufilie et al. · 2018 [cited by applicant]
US 20180213176A1 · Kang · 2018 [cited by examiner]
US 20180358710A1 · Toyao · 2018 [cited by examiner]
US 20180366820A1 · Emerick et al. · 2018 [cited by applicant]
US 20190036225A1 · Kosaka · 2019 [cited by examiner]
US 20190181946A1 · Wendling · 2019 [cited by applicant]
US 20190296428A1 · Hashimoto · 2019 [cited by applicant]
US 20200137888A1 · Liu et al. · 2020 [cited by applicant]
US 20200321694A1 · Harrer · 2020 [cited by examiner]
US 20200365999A1 · Edenfield et al. · 2020 [cited by applicant]
US 20210044008A1 · Mathieu · 2021 [cited by examiner]
US 20210057796A1 · Xu · 2021 [cited by examiner]
US 20210293919A1 · Schulte · 2021 [cited by examiner]
US 20210359400A1 · Park · 2021 [cited by examiner]
CN 106558761A · 2017 [cited by applicant]
CN 109474324A · 2019 [cited by applicant]
EP 2159878A1 · 2010 [cited by applicant]
EP 3367124A1 · 2018 [cited by examiner]
EP 3734322A1 · 2020 [cited by applicant]
EP 3712640A1 · 2020 [cited by applicant]
EP 2922307B1 · 2020 [cited by examiner]
GB 2458663A · 2009 [cited by applicant]
WO WO0062371 · 2000 [cited by applicant]
WO 2006019290A1 · 2006 [cited by applicant]
WO 2009037716A2 · 2009 [cited by applicant]
WO WO2017076750A1 · 2017 [cited by examiner]
International Search Report and Written Opinion mailed Nov. 30, 2020, issued in International Patent Application No. PCT/US2020/036015, filed Jun. 3, 2020, 19 pages. [cited by applicant]
International Search Report and Written Opinion, dated Sep. 29, 2020, for International Application No. PCT/ JS2020/036003 (10 pages). [cited by applicant]