IP Library Granted Patent US 12,263,752
Granted Patent B2
US 12,263,752 · App. 16/893,507 · Granted Apr 1, 2025

Vehicle frame and power supply assembly and related systems and methods

Inventors: Bruce Falls (Dove Canyon, CA); Adrian Quintana (Foothill Ranch, CA); Alwin Lutz (Aliso Viejo, CA); Scott Kochan (San Jose, CA); Brian Moran (Rancho Santa Margarita, CA)
Assignee: AVL Mobility Technologies, Inc.
B60L53/80B60L3/04B60L50/64B60L50/66B60L58/10B60L58/24B62D21/09H01M10/4257H01M10/482H01M10/486H01M50/204H01M50/249H02J7/0013H02J7/0029H02J7/00309H02J7/0045B60L2240/545H01M2010/4271H01M2010/4278H01M50/264H01M50/271H01M2200/00H01M2220/20
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Quick Facts
Patent No.
US 12,263,752
App. No.
16/893,507
Granted
Apr 1, 2025
Kind
B2
Abstract

A system includes data processing hardware and memory hardware. The memory hardware is in communication with the data processing hardware and stores instructions that when executed on the data processing hardware cause the data processing hardware to perform certain operations. The operations include receiving a temperature corresponding to a battery, and determining whether the temperature is greater than a predetermined threshold temperature. The operations also include, when the temperature is greater than the predetermined threshold temperature, actuating an ejector to eject the battery from a power supply assembly.

Claims (31)

1. A system comprising:

a battery disposed in a housing of a power supply assembly, the housing including a conduit that transmits electricity and data from the battery to one or more connectors in the housing;

one or more insulated-gate bipolar transistors (IGBTs) between the battery and the conduit data processing hardware; and

memory hardware in communication with the data processing hardware, the memory hardware storing instructions that when executed on the data processing hardware cause the data processing hardware to perform operations comprising:

instructing the one or more IGBTs to prevent electrical discharge from the battery until a predetermined threshold system voltage has been met, the one or more IGBTs permitting connection of the battery to the power supply assembly without adversely affecting a voltage output of the power supply assembly if the battery has a state of health that is less than a predetermined threshold state of health;

receiving a temperature corresponding to the battery;

determining whether the temperature is greater than a predetermined threshold temperature; and

when the temperature is greater than the predetermined threshold temperature, actuating an ejector to eject the battery from a power supply assembly.

2. The system of claim 1 , wherein the ejector includes a fastener.

3. The system of claim 2 , wherein the fastener includes an explosive bolt.

4. The system of claim 1 , wherein the operations further comprise:

receiving a state of function of the battery;

determining whether the state of function is greater than a predetermined threshold state of function; and

when the state of function is less than the predetermined threshold state of function, actuating a switch to remove the battery from a circuit.

5. The system of claim 4 , wherein the battery is arranged in a parallel circuit with another battery.

6. The system of claim 1 , wherein the system has a first system voltage prior to ejecting the battery, and a second system voltage after ejecting the battery, and wherein the first system voltage is equal to the second system voltage.

7. A power supply system comprising:

a housing including a first conduit and a second conduit;

a first battery at least partially disposed within the housing and having a first switch;

a second battery at least partially disposed within the housing and arranged in a parallel circuit with the first battery, the second battery having a second switch operable to remove the second battery from the circuit, the first switch operable to remove the first battery from the circuit; and

a first insulated-gate bipolar transistors (IGBT) between the first battery and the first conduit and a second IGBT between the second battery and the second conduit;

a circuit controller instructing the first IGBT to prevent electrical discharge from the first battery and the second IGBT to prevent electrical discharge from the second battery until a predetermined threshold system voltage has been met, the first and second IGBTs permitting connection of the first and second batteries to the power supply assembly without adversely affecting a voltage output of the power supply assembly if either the first or second battery has a state of health that is less than a predetermined threshold state of health;

wherein the circuit controller is in communication with the first switch and the second switch and is operable to receive a first state of function from the first battery and a second state of function from the second battery, the circuit controller configured to actuate the first switch based on the first state of function or the second switch based on the second state of function.

8. The power supply system of claim 7 , further comprising an ejector controller configured to receive a first temperature of the first battery and a second temperature of the second battery, the ejector controller operable to eject the first battery or the second battery from the housing based on the first temperature or the second temperature.

9. A control system comprising:

a charge controller that determines a first state of function of a first battery and a second state of function of a second battery arranged in a parallel circuit with the first battery, the first and second battery each including one or more insulated-gate bipolar transistors (IGBTs); and

a circuit controller that:

instructs the one or more IGBTs to prevent electrical discharge from the first and second batteries until a predetermined threshold system voltage is met, the one or more IGBTs permitting connection of the first and second batteries to a power supply assembly without adversely affecting a voltage output of the power supply assembly if either the first or second battery has a state of health that is less than a predetermined threshold state of health;

compares (i) the first state of function to a threshold state of function and (ii) the second state of function to the threshold state of function; and

actuates a switch to remove the first battery from the circuit when the first state of function is less than a threshold state of function.

10. The control system of claim 9 , further comprising an ejector controller that receives a first temperature of the first battery and a second temperature of the second battery, the ejector controller operable to eject the first battery or the second battery from a housing based on the first temperature or the second temperature.

Assignments (2)
CHANGE OF NAME Recorded Mar 27, 2024
From: AVL POWERTRAIN ENGINEERING, INC.
To: AVL MOBILITY TECHNOLOGIES, INC.
Reel/Frame 066918/0932 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 22, 2021
From: FALLS, BRUCE; QUINTANA, ADRIAN; LUTZ, ALWIN; KOCHAN, SCOTT; MORAN, BRIAN
To: AVL POWERTRAIN ENGINEERING, INC.
Reel/Frame 055351/0340 →
Continuity (2)
Provisional Application 62857689 · Jun 5, 2019
Related Publication 20200384882A1 · Dec 10, 2020
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Cited By (1)
US 12,466,285