POLYESTER POLYOL COMPOSITIONS CONTAINING HFO-1336MZZM (Z)
Blends, polyol premix compositions, methods of forming such compositions, foamable compositions using the premix compositions, methods of preparing foams containing the premix compositions, and foams made using the premix compositions are described. The polyol premix composition includes a polyester polyol; halogenated olefin blowing agent; and a distribution-enhancing component. In the polyol premix composition, the blowing agent, the polyester polyol, and the distribution-enhancing component form a substantially uniform composition.
1 . A polyol premix composition comprising:
a halogenated olefin blowing agent;
a polyester polyol, and
a distribution enhancing component comprising at least one organic compound having from 1 to 40 carbon atoms, said at least one organic compound being present in the premix in amount effective to enhance the ability of said halogenated blowing agent and said polyol to form a stable, substantially uniform blend that remains as a substantially uniform mixture when stored for a period of four (4) months under ambient conditions.
2 . The polyol premix composition of claim 1 wherein the distribution-enhancing component has one or more hydroxyl groups and 1 to 25 carbon atoms.
3 . The polyol premix composition of claim 2 wherein the distribution-enhancing component comprises alcohols, glycols, ethers, acetals, benzenes, ketones, chlorinated solvents, carbonates, solvents and surfactants.
4 . The polyol premix composition of claim 3 wherein the halogenated olefin blowing agent comprises cis-1,1,1,4,4,4-hexafluorobut-2-ene.
5 . The polyol premix composition of claim 1 wherein the distribution-enhancing component comprises one or more of non-cyclic alcohols having 1 to 10 carbon atoms, cyclic alcohols having 6 to 40 carbon atoms, alkylphenols and alkylphenol ethoxylates, dipropylene glycol, diisopropylene glycol, dipropylene glycol methyl ether, methylal, ethylene glycol mono-butyl ether, 1,3-diisopropyl benzene, isopropyl benzene, 1,3-diisopropenyl benzene, isopropenyl benzene, acetone, methyl ethyl ketone, 2-chloropropane, trans-1-chloro-3,3,3-trifluoropropene, methyl formate, propylene carbonate, dioctyl phthalate, toluene; and
the halogenated olefin blowing agent comprises cis-1,1,1,4,4,4-hexafluorobut-2-ene.
6 . The polyol premix composition of claim 5 wherein the distribution-enhancing component comprises one or more of ethanol, methanol, isopropanol, n-butanol, 2-propanol, 1 pentanol, 3-methyl-2-butanol, and 2-methyl-1-propanol.
7 . The polyol premix composition of claim 1 wherein the distribution-enhancing component is present in an amount of 0.5 wt % to 10 wt % based on a total amount of the blend.
8 . A polyol premix composition comprising:
a polyester polyol;
a halogenated olefin blowing agent; and
a distribution-enhancing component comprising at least one organic compound having from 1 to 40 carbon atoms, wherein the distribution-enhancing component is present in the polyol premix composition in an amount effective to enhance the ability of the halogenated olefin blowing agent and the polyester polyol to form a stable, substantially uniform composition.
9 . The polyol premix composition of claim 8 wherein:
the distribution-enhancing component has one or more hydroxyl groups and 1 to 25 carbon atoms.
10 . The polyol premix composition of claim 8 wherein the distribution-enhancing component comprises one of more of alcohols, glycols, ethers, acetals, benzenes, ketones, chlorinated solvents, carbonates, solvents and surfactants.
11 . The polyol premix composition of claim 8 wherein the halogenated olefin blowing agent comprises cis-1,1,1,4,4,4-hexafluorobut-2-ene.
12 . The polyol premix composition of claim 11 wherein the distribution-enhancing component is present in an amount of at least 1.7 wt % of the polyol premix composition and comprises one or more of ethanol, methanol, isopropanol, n-butanol, 2-propanol, 1 pentanol, 3-methyl-2-butanol, and 2-methyl-1-propanol.
13 . The polyol premix composition of claim 8 wherein the polyester polyol and an optional additional polyol are present in an amount of 50 wt % to 98 wt % of the polyol premix composition, wherein the halogenated olefin blowing agent is present in an amount of 0.25 wt % to 50 wt % of the polyol premix composition, and wherein the distribution-enhancing component is present in an amount of 0.01 wt % to 10 wt % of the polyol premix composition.
14 . The polyol premix composition of claim 8 wherein the polyester polyol and optional additional polyol are present in an amount of 80 wt % to 95 wt % of the polyol premix composition, wherein the halogenated olefin blowing agent is present in an amount of 0.25 wt % to 10 wt % of the polyol premix composition, and wherein the distribution-enhancing component is present in an amount of 0.01 wt % to 10 wt % of the polyol premix composition.
15 . The polyol premix composition of claim 8 wherein the stable, substantially uniform composition remains as a substantially uniform mixture when stored for a period of four months under ambient conditions.
16 . A method of forming a polyol premix composition comprising:
combining a polyester polyol; a halogenated olefin blowing agent; and a distribution-enhancing component comprising at least one organic compound having from 1 to 40 carbon atoms, wherein the distribution-enhancing component is present in the polyol premix composition in an amount sufficient to enhance the ability of the halogenated olefin blowing agent and the polyester polyol to form a stable, substantially uniform composition.
17 . The method of claim 16 wherein the distribution-enhancing component comprises alcohols, glycols, ethers, acetals, benzenes, ketones, chlorinated solvents, carbonates, solvents and surfactants and wherein the halogenated olefin blowing agent comprises cis-1,1,1,4,4,4-hexafluorobut-2-ene.
18 . The method of claim 16 wherein the stable, substantially uniform composition remains as a substantially uniform mixture when stored for a period of four months under ambient conditions.
19 . A foamable composition comprising a mixture of an organic polyisocyanate and the polyol premix composition of claim 8 .
20 . The foamable composition of claim 19 wherein the organic polyisocyanate comprises a polymethylene polyphenyl isocyanate, methylenebis(phenyl isocyanate), toluene diisocyanate, or combinations thereof.