IP Library Granted Patent US 11,309,536
Granted Patent B2
US 11,309,536 · App. 16/899,862 · Granted Apr 19, 2022

Silicon particles for battery electrodes

Inventors: Benjamin Yong Park (Mission Viejo, CA); Jill R. Pestana (Huntington Beach, CA); Xiaohua Liu (Irvine, CA); Frederic Bonhomme (Foothill Ranch, CA)
Assignee: ENEVATE CORPORATION
H01M4/134C01B33/021H01M4/0471H01M4/386H01M4/625H01M10/0525H01M10/0562H01M2004/027H01M2004/028
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Quick Facts
Patent No.
US 11,309,536
App. No.
16/899,862
Granted
Apr 19, 2022
Kind
B2
Abstract

Silicon particles for use in an electrode in an electrochemical cell are provided. The silicon particles may have outer regions extending about 20 nm deep from the surfaces, the outer regions comprising an amount of aluminum such that a bulk measurement of the aluminum comprises at least about 0.01% by weight of the silicon particles. The bulk measurement of the aluminum may provide the amount of aluminum present at least in the outer regions.

Claims (20)

1. A material comprising:

silicon particles;

wherein each silicon particle comprises a bulk material comprising an inner region and an outer region that extends from a surface of the bulk material to the inner region, the bulk material comprises silicon and aluminum, and a concentration of aluminum in the outer region of the bulk material differs from a concentration of aluminum in the inner region of the bulk material.

2. The material of claim 1 , wherein the concentration of aluminum in the outer region of the bulk material is greater than the concentration of aluminum in the inner region of the bulk material.

3. The material of claim 1 , wherein the outer region extends about 15 nanometers (nm) deep from the surface into the bulk material of each silicon particle.

4. The material of claim 1 , wherein the outer region extends about 20 nanometers (nm) deep from the surface into the bulk material of each silicon particle.

5. The material of claim 1 , wherein the outer region extends about 25 nanometers (nm) deep from the surface into the bulk material of each silicon particle.

6. An electrochemical cell comprising an electrode comprising the material of claim 1 .

7. The material of claim 1 , wherein:

the outer regions of the silicon particles comprises an amount of aluminum such that a bulk measurement of the aluminum comprises at least about 0.01% by weight of the silicon particles.

8. The material of claim 7 , wherein the bulk measurement of the aluminum comprises from about 0.01% to about 1% by weight of the silicon particles.

9. The material of claim 7 , wherein the bulk measurement of the aluminum comprises at least about 0.05% by weight of the silicon particles.

10. The material of claim 7 , wherein the bulk measurement of the aluminum comprises from about 0.05% to about 1% by weight of the silicon particles.

11. The material of claim 7 , wherein the bulk measurement of the aluminum comprises at least about 0.1% by weight of the silicon particles.

12. The material of claim 7 , wherein the bulk measurement of the aluminum comprises from about 0.1% to about 1% by weight of the silicon particles.

13. The material of claim 7 , wherein the bulk measurement of the aluminum comprises from about 0.1% to about 0.6% by weight of the silicon particles.

14. The material of claim 7 , wherein the outer regions comprise aluminum oxide.

15. The material of claim 7 , wherein the outer regions comprise aluminum silicide.

16. The material of claim 1 , wherein the surfaces of the silicon particles provide an average contact angle from about 82° to about 87.1° with water as measured by the Washburn method.

17. An electrode for use in an electrochemical cell comprising the material of claim 1 .

Assignments (2)
SECURITY INTEREST Recorded Mar 10, 2026
From: ENEVATE CORPORATION
To: MCANDREWS, HELD & MALLOY LTD.
Reel/Frame 075093/0935 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 17, 2022
From: PARK, BENJAMIN YONG; PESTANA, JILL R.; LIU, XIAOHUA; BONHOMME, FREDERIC
To: ENEVATE CORPORATION
Reel/Frame 059037/0919 →
Continuity (3)
Continuation 15994972 · May 31, 2018
Provisional Application 62596071 · Dec 7, 2017
Related Publication 20200313167A1 · Oct 1, 2020