Loaded, sealed nanotubes for oil recovery
View Patent ↗Surfactants are imbibed into Halloysite nanotubes (HNT) and the imbibed nanotubes are coated with wax on the nanotube outer surface. The wax layer prevents the surfactant from being disgorged from the HNT lumen until a triggering condition exists. Triggering conditions include contact with oil, which dissolves the wax; or exposure to temperatures above a melt transition of the wax, which causes the wax to melt. Upon exposure to a triggering condition, at least some of the imbibed surfactants are disgorged from the HNT and into the surrounding environment. The disgorged surfactants provide a conventional effect of reducing interfacial tension and changing reservoir rock wettability to enhance oil recovery. A range of surfactants and waxes are usefully employed in the compositions and methods described herein.
1. An injectate composition comprising:
(i) a water source; and
(ii) a nanotube composition comprising
(a) halloysite nanotubes, each of the halloysite nanotubes having an outer surface and an inner surface defining a lumen and further defining lumen distal ends,
(b) one or more surfactants disposed within the lumen, and
(c) a wax disposed on a portion of the outer surface wherein the one or more surfactants are not disgorged from the lumen into the water source,
wherein the injectate composition comprises about 1 part to 10,000 parts by weight of the nanotube composition dispersed in 1,000,000 parts by weight of the water source.
2. The injectate composition of claim 1 wherein the wax extends to cover a portion of the lumen distal ends.
3. The injectate composition of claim 1 wherein the wax covers a substantial portion or the entirety of the lumen distal ends.
4. The injectate composition of claim 1 wherein the wax covers the entire outer surface of each of the halloysite nanotubes and covers the lumen distal ends.
5. The injectate composition of claim 1 wherein the one or more surfactants are nonionic and nonpolymeric.
6. The injectate composition of claim 1 wherein a weight ratio of the one or more surfactants to the halloysite nanotubes is 1:1 to 1:100.
7. The injectate composition of claim 1 wherein a weight ratio of the wax to the one or more surfactants and each of the halloysite nanotubes combined is 10:1 to 1:100.
8. The injectate composition of claim 1 wherein the wax is a petroleum wax or a plant wax.
9. The injectate composition of claim 1 wherein the one or more surfactants comprise a nonionic surfactant.
10. The injectate composition of claim 1 wherein the one or more surfactants comprise an amphoteric surfactant.
11. The injectate composition of claim 1 wherein the one or more surfactants comprise an ionic surfactant.
12. The injectate composition of claim 1 wherein the water source comprises 0.1 wt % to 5 wt % dissolved solids.
13. The injectate composition of claim 1 , the injectate composition further comprising one or more viscosity adjustment agents, scale control reagents, buffers, or anticorrodents.
14. The injectate composition of claim 1 , the injectate composition further comprising a proppant.
15. A method of hydraulic fracturing, the method comprising: hydraulically fracturing a subterranean reservoir; and injecting the injectate composition of claim 14 into the subterranean reservoir during the hydraulic fracturing.
16. A method of oil recovery, the method comprising: injecting an injectate composition of claim 1 into a subterranean reservoir; and collecting a hydrocarbon.
17. The method of claim 16 , wherein the one or more surfactants are disgorged from the lumen after the nanotube composition contacts a crude oil source.
18. The method of claim 16 , wherein the one or more surfactants are disgorged from the lumen after the nanotube composition contacts a subterranean temperature that exceeds a melt transition temperature of the wax.
19. A method of making an injectate, the method comprising:
imbibing a halloysite nanotube (HNT) with a surfactant to form a surfactant-imbibed HNT (s-HNT), wherein the surfactant is imbibed into a lumen defined by the halloysite nanotube;
contacting the s-HNT with a wax to form a wax-coated, surfactant-imbibed HNT (ws-HNT); and
dispersing 1 part to 10,000 parts by weight of the ws-HNT in 1,000,000 parts by weight of a water source to form the injectate,
wherein the ws-HNT does not disgorge the surfactant from the lumen into the water source.
20. The method of claim 19 , wherein the wax is dispersed or dissolved in a solvent that does not disperse or dissolve the surfactant.