IP Library Granted Patent US 12,173,118
Granted Patent B2
US 12,173,118 · App. 16/902,831 · Granted Dec 24, 2024

Phenylene ether oligomer composition

Inventors: Douglas Henry Lenz (Troy, NY); Madhav Ghanta (Delmar, NY); Matias Bikel (Bergen op Zoom, NL)
Assignee: SHPP GLOBAL TECHNOLOGIES B.V.
C08G65/46B01D1/225B01J10/02C08G65/485B01D2202/00C08G2650/34C08G2650/50
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Quick Facts
Patent No.
US 12,173,118
App. No.
16/902,831
Granted
Dec 24, 2024
Kind
B2
Abstract

A phenylene ether oligomer composition is disclosed comprising, a phenylene ether oligomer having an external amine content of less than or equal to 1.5 weight percent; and a residual solvent in an amount of 10 to 10000 parts per million by weight, based on the weight of the phenylene ether oligomer composition; wherein the phenylene ether oligomer composition has an intrinsic viscosity of 0.03 to 0.13 deciliter per gram; a glass transition temperature of 135 to 175° C., or a combination thereof.

Claims (92)

1. A phenylene ether oligomer composition comprising,

a phenylene ether oligomer having an external amine content of greater than 0 to less than or equal to 1.3 weight percent; and

wherein the phenylene ether oligomer composition has a residual solvent in an amount of 10 to 10,000 parts per million by weight, based on the weight of the phenylene ether oligomer composition;

wherein the external amine has a formula

wherein:

Z 1 is halogen, unsubstituted or substituted C 1 -C 12 hydrocarbyl provided that the hydrocarbyl group is not tertiary hydrocarbyl, C 1 -C 12 hydrocarbylthio, C 1 -C 12 hydrocarbyloxy, or C 2 -C 12 halohydrocarbyloxy wherein at least two carbon atoms separate the halogen and oxygen atoms;

each occurrence of Z 2 is independently hydrogen, halogen, unsubstituted or substituted C 1 -C 12 hydrocarbyl provided that the hydrocarbyl group is not tertiary hydrocarbyl, C 1 -C 12 hydrocarbylthio, C 1 -C 12 hydrocarbyloxy, or C 2 -C 12 halohydrocarbyloxy wherein at least two carbon atoms separate the halogen and oxygen atoms;

each occurrence of R 1 is independently hydrogen or unsubstituted or substituted C 1 -C 12 hydrocarbyl; and

each occurrence of R 2 is independently an unsubstituted or substituted C 1 -C 12 hydrocarbyl;

wherein the phenylene ether oligomer composition has

an intrinsic viscosity of 0.03 to 0.13 deciliter per gram;

a glass transition temperature of 135 to 175° C.; or

a combination thereof.

2. The phenylene ether oligomer composition of claim 1 , wherein phenylene ether oligomer comprises phenylene ether repeating units having the structure

wherein:

each Z 1 is independently halogen, unsubstituted or substituted C 1-12 hydrocarbyl provided that the hydrocarbyl group is not tertiary hydrocarbyl, C 1-12 hydrocarbylthio, C 1-12 hydrocarbyloxy, or C 2-12 halohydrocarbyloxy wherein at least two carbon atoms separate the halogen and oxygen atoms; and

each Z 2 is independently hydrogen, halogen, unsubstituted or substituted C 1-12 hydrocarbyl provided that the hydrocarbyl group is not tertiary hydrocarbyl, C 1-12 hydrocarbylthio, C 1-12 hydrocarbyloxy, or C 2-12 halohydrocarbyloxy wherein at least two carbon atoms separate the halogen and oxygen atom.

3. The phenylene ether oligomer composition of claim 2 wherein each Z 1 is independently methyl, allyl, substituted or unsubstituted phenyl, substituted or unsubstituted C 3-12 cycloalkyl, substituted or unsubstituted C 7-12 bicycloalkyl, or substituted or unsubstituted C 7-12 bicycloalkenyl; and each Z 2 is independently hydrogen or methyl.

4. The phenylene ether oligomer composition of claim 2 , wherein one occurrence of Z 1 is methyl; and the other occurrence of Z 1 is methyl, allyl, substituted or unsubstituted cyclohexyl, substituted or unsubstituted phenyl, substituted or unsubstituted —CH 2 -adamantyl, substituted or unsubstituted —(CH 2 ) 2 -bicyclo[2.2.1]heptenyl, or substituted or unsubstituted C 1-3 alkyl(C 3-12 bicycloalkenyl) different from the substituted or unsubstituted —(CH 2 ) 2 -bicyclo[2.2.1]heptenyl.

5. The phenylene ether oligomer composition of claim 1 , wherein the phenylene oligomer comprises a bifunctional phenylene ether oligomer having the structure

wherein

Q 1 and Q 2 are each independently halogen, unsubstituted or substituted C 1-12 primary or secondary hydrocarbyl, C 1 -C 12 hydrocarbylthio, C 1-12 hydrocarbyloxy, or C 2-12 halohydrocarbyloxy wherein at least two carbon atoms separate the halogen and oxygen atoms;

Q 3 and Q 4 are independently hydrogen, halogen, unsubstituted or substituted C 1-12 primary or secondary hydrocarbyl, C 1-12 hydrocarbylthio, C 1-12 hydrocarbyloxy, or C 2-12 halohydrocarbyloxy wherein at least two carbon atoms separate the halogen and oxygen atoms;

x and y are each independently 0 to 30, provided that the sum of x and y is at least 2,

L has the structure

wherein

each occurrence of R 3 and R 4 and R 5 and R 6 is independently hydrogen, halogen, unsubstituted or substituted C 1 -C 12 primary or secondary hydrocarbyl, C 1 -C 12 hydrocarbylthio, C 1 -C 12 hydrocarbyloxy, or C 2 -C 12 halohydrocarbyloxy wherein at least two carbon atoms separate the halogen and oxygen atoms;

z is 0 or 1; and

Y has a structure

wherein:

each occurrence of R 7 is independently hydrogen or C 1-12 hydrocarbyl, and

each occurrence of R 8 and R 9 is independently hydrogen, C 1-12 hydrocarbyl, or C 1-6 hydrocarbylene, wherein R 8 and R 9 collectively form a C 4-12 alkylene group.

6. The phenylene ether oligomer composition of claim 2 , wherein at least one occurrence of Z 1 is methyl and wherein the phenylene oligomer comprises

a bridging fragment of the formula

a branching fragment of the formula

or a combination thereof.

7. The phenylene ether oligomer composition of claim 1 , wherein the phenylene ether composition has:

an intrinsic viscosity of 0.075 to 0.095 deciliter per gram;

a glass transition temperature of 135 to 150° C.; or

a combination thereof.

8. The phenylene ether oligomer composition of claim 1 , wherein

the phenylene ether oligomer has an amine end group content of less than or equal to 0.1 weight percent; and

the phenylene ether composition has:

an intrinsic viscosity of 0.125 to 0.13 deciliter per gram;

a glass transition temperature of 150 to 175° C.; or

a combination thereof.

9. A phenylene ether oligomer composition comprising,

a phenylene ether oligomer having an external amine content of greater than 0 to less than or equal to 1.3 weight percent;

and

a residual solvent in an amount of 10 to 10000 parts per million by weight, based on the weight of the phenylene ether oligomer composition;

wherein the phenylene ether oligomer composition has a zero shear melt viscosity of 20,000 to 100,000 centipoise at 200° C. and an intrinsic viscosity of 0.03 to 0.13 deciliter per gram.

10. The phenylene ether oligomer composition of claim 9 , wherein phenylene ether oligomer is monofunctional or bifunctional.

11. The phenylene ether oligomer composition of claim 9 , wherein phenylene ether oligomer comprises phenylene ether repeating units having the structure

wherein:

each Z 1 is independently halogen, unsubstituted or substituted C 1 -C 12 hydrocarbyl provided that the hydrocarbyl group is not tertiary hydrocarbyl, C 1 -C 12 hydrocarbylthio, C 1 -C 12 hydrocarbyloxy, or C 2 -C 12 halohydrocarbyloxy wherein at least two carbon atoms separate the halogen and oxygen atoms; and

each Z 2 is independently hydrogen, halogen, unsubstituted or substituted C 1 -C 12 hydrocarbyl provided that the hydrocarbyl group is not tertiary hydrocarbyl, C 1 -C 12 hydrocarbylthio, C 1 -C 12 hydrocarbyloxy, or C 2 -C 12 halohydrocarbyloxy wherein at least two carbon atoms separate the halogen and oxygen atom.

12. The phenylene ether oligomer composition of claim 11 , wherein each Z 1 is independently methyl, allyl, substituted or unsubstituted phenyl, substituted or unsubstituted C 3 -C 12 cycloalkyl, substituted or unsubstituted C 7 -C 12 bicycloalkyl, or substituted or unsubstituted C 7 -C 12 bicycloalkenyl; and each Z 2 is independently hydrogen or methyl.

13. The phenylene ether oligomer composition of claim 11 , wherein one occurrence of Z 1 of the first monohydric phenol is methyl; and the other occurrence of Z 1 of the first monohydric phenol comprises methyl, allyl, substituted or unsubstituted cyclohexyl, substituted or unsubstituted phenyl, substituted or unsubstituted —CH 2 -adamantyl, substituted or unsubstituted —(CH 2 ) 2 -bicyclo[2.2.1]heptenyl, or substituted or unsubstituted C 1-3 alkyl(C 3-12 bicycloalkenyl) different from the substituted or unsubstituted —(CH 2 ) 2 -bicyclo[2.2.1]heptenyl.

14. The phenylene ether oligomer composition of claim 9 , wherein the external amine has a formula

wherein:

Z 1 is halogen, unsubstituted or substituted C 1-12 hydrocarbyl provided that the hydrocarbyl group is not tertiary hydrocarbyl, C 1-12 hydrocarbylthio, C 1-12 hydrocarbyloxy, or C 2-12 halohydrocarbyloxy wherein at least two carbon atoms separate the halogen and oxygen atoms;

each occurrence of Z 2 is independently hydrogen, halogen, unsubstituted or substituted C 1-12 hydrocarbyl provided that the hydrocarbyl group is not tertiary hydrocarbyl, C 1-12 hydrocarbylthio, C 1-12 hydrocarbyloxy, or C 2-12 halohydrocarbyloxy wherein at least two carbon atoms separate the halogen and oxygen atoms;

each occurrence of R 1 is independently hydrogen or unsubstituted or substituted C 1-12 hydrocarbyl; and

each occurrence of R 2 is independently an unsubstituted or substituted C 1-12 hydrocarbyl.

15. The phenylene ether oligomer composition of claim 9 , wherein the phenylene oligomer comprises a bifunctional phenylene ether oligomer having the structure

wherein

Q 1 and Q 2 are each independently halogen, unsubstituted or substituted C 1-12 primary or secondary hydrocarbyl, C 1-12 hydrocarbylthio, C 1-12 hydrocarbyloxy, or C 2-12 halohydrocarbyloxy wherein at least two carbon atoms separate the halogen and oxygen atoms;

Q 3 and Q 4 are independently hydrogen, halogen, unsubstituted or substituted C 1-12 primary or secondary hydrocarbyl, C 1-12 hydrocarbylthio, C 1-12 hydrocarbyloxy, or C 2-12 halohydrocarbyloxy wherein at least two carbon atoms separate the halogen and oxygen atoms;

x and y are each independently 0 to 30, provided that the sum of x and y is at least 2,

L has the structure

wherein

each occurrence of R 3 and R 4 and R 5 and R 6 is independently hydrogen, halogen, unsubstituted or substituted C 1 -C 12 primary or secondary hydrocarbyl, C 1 -C 12 hydrocarbylthio, C 1 -C 12 hydrocarbyloxy, or C 2 -C 12 halohydrocarbyloxy wherein at least two carbon atoms separate the halogen and oxygen atoms;

z is 0 or 1; and

Y has a structure

wherein:

each occurrence of R 7 is independently hydrogen or C 1-12 hydrocarbyl, and

each occurrence of R 8 and R 9 is independently hydrogen, C 1-12 hydrocarbyl, or C 1-6 hydrocarbylene, wherein R 8 and R 9 collectively form a C 4-12 alkylene group.

16. The phenylene ether oligomer composition of claim 11 , wherein at least one occurrence of Z 1 is methyl and wherein the phenylene oligomer comprises

a bridging fragment of the formula

a branching fragment of the formula

or a combination thereof.

17. The phenylene ether oligomer composition of claim 9 , wherein

the phenylene ether oligomer has an amine end group content of 0 to 1.3 weight percent; and

the residual solvent is in an amount of 10 to 9000 parts per million by weight, based on the weight of the phenylene ether oligomer composition; and

the phenylene ether composition has:

a number average molecular weight of 750 to 4,000 grams per mole, and a weight average molecular weight of 1,500 to 9,000 grams per mole, as determined by gel permeation chromatography using polystyrene standards;

a glass transition temperature of 135 to 150° C.;

or a combination thereof.

18. The phenylene ether oligomer composition of claim 1 , wherein

the phenylene ether oligomer has the external amine content of greater than 0 to less than or equal to 0.1 weight percent; and

the phenylene ether composition has:

a number average molecular weight of 750 to 4,000 grams per mole, and a weight average molecular weight of 1,500 to 9,000 grams per mole, as determined by gel permeation chromatography using polystyrene standards.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE THE APPLICATION NUMBER 15039474 PREVIOUSLY RECORDED AT REEL: 054528 FRAME: 0467. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Mar 23, 2021
From: SABIC GLOBAL TECHNOLOGIES B.V.
To: SHPP GLOBAL TECHNOLOGIES B.V.
Reel/Frame 057453/0680 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 26, 2020
From: SABIC GLOBAL TECHNOLOGIES B.V.
To: SHPP GLOBAL TECHNOLOGIES B.V.
Reel/Frame 054528/0467 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 18, 2020
From: LENZ, DOUGLAS HENRY; GHANTA, MADHAV; BIKEL, MATIAS
To: SABIC GLOBAL TECHNOLOGIES B.V.
Reel/Frame 052973/0178 →