IP Library Granted Patent US 10,917,033
Granted Patent B2
US 10,917,033 · App. 16/904,759 · Granted Feb 9, 2021

Roof integrated photovoltaic system

Inventor: Tommy F. Rodrigues (Nutley, NJ)
Assignee: Building Materials Investment Corporation
H02S20/25E04D1/22E04D1/30E04D1/34E04D15/02H02S40/36E04D2001/308E04D2001/3411E04D2001/3458E04D2001/3473
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Quick Facts
Patent No.
US 10,917,033
App. No.
16/904,759
Granted
Feb 9, 2021
Kind
B2
Abstract

A roof integrated photovoltaic (RIPV) system has a plurality of solar tiles that are mounted to a roof. The tiles may be mounted using a metal batten and hanger system or some other attachment system. Each tile has an electrical edge junction extending rearwardly from its top edge. The edge junction is coextensive with or contains the plane of the solar tile and may be slightly thicker than the solar tile. Sockets on opposed ends of the edge junction receive plugs of electrical cables for interconnecting the array of solar tiles together electrically. The edge junctions provide for a low profile installation that mimics the appearance of a traditional roofing tile such as a slate tile. The slightly thicker edge junctions may raise solar tiles of one course above the surfaces of solar tiles of a next lower course to provide ventilation for the RIPV array and to provide accommodating space for system wiring.

Claims (28)

1. A roof system, comprising:

a roof deck;

a roof integrated photovoltaic (RIPV) system mounted on the roof deck and including:

a plurality of solar tiles arranged in courses along the roof deck, each solar tile defining a plane and having an upper edge, a lower edge, side edges, a plurality of solar cells, and an at least partially transparent protective top layer overlying the solar cells and having an upper surface;

a series of edge junctions each located along at least one edge of a corresponding solar tile and extending in a direction substantially coextensive with the plane defined by its corresponding solar tile, each edge junction electrically coupled to the plurality of solar cells of its corresponding solar tile;

a first electrical connector and a second electrical connector coupled to each edge junction and configured to releasably engage mating connectors of electrical cables for electrically connecting the solar tiles of the plurality of solar tiles together; and

the edge junction of each solar tile having a thickness greater than a thickness of its associated solar tile sufficient to support a lower edge of a solar tile of a next higher course of solar tiles above the upper surface of the solar tile to provide a ventilation space between the solar tiles.

2. A roof system as claimed in claim 1 wherein the first electrical connector is on the first end of the edge junction, and the second electrical connector is on the second end of the edge junction.

3. A roof system as claimed in claim 1 wherein the edge junction is on the upper edge of each solar tile and wherein the lower edge of each solar tile in a higher course of solar tiles rests on the edge junction of a solar tile in a lower course of solar tiles, defining an accommodating space adjacent the upper edges of the solar tiles and in which the edge junction and electrical cables are received.

4. A roof system as claimed in claim 1 wherein each solar tile has an exposed surface that is textured.

5. A roof system as claimed in claim 4 wherein the exposed surface is configured to resemble a roofing tile or shingle.

6. A roof system as claimed in claim 4 wherein the exposed surface is textured to resemble a slate tile.

7. A roof system as claimed in claim 4 wherein the exposed surface is textured to resemble an asphalt shingle.

8. A roof system as claimed in claim 4 wherein the exposed surface is smooth.

9. A roof system as claimed in claim 4 wherein the exposed surface has a satin appearance.

10. A roof system as claimed in claim 1 wherein each solar tile is supported by hooks of retainers connected to battens beneath the plurality of solar tiles.

11. A roof system comprising:

a roof deck;

a roof integrated photovoltaic (RIPV) system including an array of solar tiles arranged on the roof deck in at least a lower course and a higher course, each solar tile comprising a plurality of solar cells and an at least partially translucent protective layer covering the solar cells and defining an upper surface of the solar tile;

an edge junction arranged along an upper edge of each solar tile, the edge junction substantially co-extensive with or containing a plane defined by the solar tiles and having a thickness greater than a thickness of the solar tile such that the solar tiles of the higher course of solar tiles are supported above the upper surface of the solar tiles of the lower course of solar tiles so as to define a ventilation space between the solar tiles; and

first and second electrical connectors coupled to the edge junction and to corresponding electrical cables for electrically connecting the solar tiles together, the first and second electrical connectors configured to releasibly engage with the edge junction and with mating connectors of the electrical cables to facilitate disconnection and replacement of one or more solar tiles of the array of solar tiles.

12. The roof system of claim 11 , wherein the lower edge of each solar tile rests on the edge junction of a solar tile in a next lower course of solar tiles, in an accommodating space adjacent the upper edges of the solar tiles and in which the edge junction and electrical cables are received.

13. The roof system of claim 11 , wherein each solar tile is supported by hooks of retainers connected to battens mounted in the roof deck beneath the plurality of solar tiles.

14. The roof system of claim 11 , further comprising an underlayment applied over the roof deck, and over which the array of solar tiles is mounted.

15. The roof system of claim 11 , further comprising a series of non-functional panels arranged adjacent the solar tiles.

16. The roof system of claim 11 , wherein each solar tile further comprises an exposed surface configured to resemble a roofing tile or shingle.

17. The roof system of claim 11 wherein each solar tile further comprises an exposed surface that is textured.

18. The roof system of claim 11 wherein each solar tile further comprises an exposed surface that is smooth.

Assignments (3)
SECURITY INTEREST Recorded Sep 23, 2021
From: BMIC LLC; ELKCORP; ELK COMPOSITE BUILDING PRODUCTS, INC.; ELK PREMIUM BUILDING PRODUCTS, INC.; HBP ACQUISITION LLC; GAF ENERGY LLC; SIPLAST, INC.; SPECIALTY GRANULES INVESTMENTS LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 057572/0607 →
CHANGE OF NAME Recorded Aug 24, 2021
From: BUILDING MATERIALS INVESTMENT CORPORATION
To: BMIC LLC
Reel/Frame 057292/0184 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 19, 2020
From: RODRIGUES, TOMMY F.
To: BUILDING MATERIALS INVESTMENT CORPORATION
Reel/Frame 052988/0303 →