Method and apparatus for automating power take-offs for vehicles and equipment
A system and method of this disclosure control an on/off state of a power take-off by monitoring the power demand of a fluid power circuit that includes the power take-off and a piece of equipment connected to the power take-off. The power demand may be indicated by a pressure or temperature of a fluid power circuit, by a motion of the equipment or its hand-held controller, or by an engine torque of an engine driving the power take-off. When the equipment transitions between an off state and an on state, the controller automatically engages the power take-off. When the equipment is in the on-state for a predetermined amount of time and the power demand is at or below a predetermined threshold during the predetermined amount of time—thereby indicating idle time or an inactive state of the equipment—the controller automatically disengages the power take-off.
1. A system adapted for control of a power take-off connected to an engine of a motor vehicle and to a fluid power circuit including a crane and an air compressor mounted on the motor vehicle, the system comprising:
a first and a second timer;
a sensor arranged to monitor a power demand on the fluid power circuit;
a controller including a microprocessor and associated software in circuit communication with the first and second timers, the sensor, the power take-off and the engine;
wherein when the engine is at idle rpm and at least one of the crane and the air compressor transitions from an off state to an on state, the controller automatically engages the power take-off and increases engine rpm above the idle rpm; and
wherein when the at least one of the crane and the air compressor is in the on-state and the power demand on the fluid power circuit as indicated by the sensor is at or below a predetermined threshold, the first timer is started and the controller maintains engagement of the power take-off and the increased engine rpm; and
wherein when the at least one of the crane and the air compressor is in the on-state for a predetermined amount of time as indicated by the first timer and the power demand on the fluid power circuit as indicated by the sensor is at or below the predetermined threshold during the predetermined amount of time, the controller automatically disengages the power take-off and resets the first timer, decreases the engine rpm, and sets the second timer; and
wherein, when the power take-off is disengaged for a predetermined amount of time as indicated by the second timer, the controller shuts off the engine and resets the second timer; and
wherein the at or below the predetermined threshold indicates no load on the at least one of the crane and the air compressor, and
wherein above the predetermined threshold indicates a power demand on the fluid power circuit because of a load on the at least one of the crane and the air compressor.
2. The system of claim 1 , wherein the sensor is configured to sense a fluid pressure, a fluid temperature, or the fluid pressure and temperature of the fluid power circuit.
3. The system of claim 1 , wherein the sensor is configured as a switch.
4. A method for automatically engaging and disengaging a power take-off connected to an engine of a motor vehicle and a crane and an air compressor mounted on the motor vehicle, the power take-off in communication with a sensor arranged to monitor a fluid power circuit including the crane and the air compressor, and a controller including a microprocessor and associated software in circuit communication with the sensor, a first and a second timer, the power take-off and the engine, the method executed by the controller and comprising:
monitoring a power demand of the fluid power circuit as indicated by the sensor;
automatically engaging the power take-off and increasing engine rpm above idle rpm when the engine is at the idle rpm and at least one of the crane and the air compressor transitions between an off state and an on state;
starting the first timer when the at least one of the crane and the air compressor is in the on-state and the power demand on the fluid power circuit as indicated by the sensor is at or below a predetermined threshold, the controller continuing to maintain engagement of the power take-off and the increased engine rpm;
automatically disengaging the power take-off, resetting the first timer, decreasing engine rpm, and setting the second timer when the at least one of the crane and the air compressor is in the on-state for a predetermined amount of time as indicated by the first timer and the power demand on the fluid power circuit as indicated by the sensor is at or below a predetermined threshold during the predetermined amount of time; and
shutting off the engine and resetting the second timer when the power take-off is disengaged for a predetermined amount of time as indicated by the second timer;
wherein the at or below the predetermined threshold indicates no load on the at least one of the crane and the air compressor, and
wherein above the predetermined threshold indicates a power demand on the fluid power circuit because of a load on the at least one of the crane and the air compressor.
5. The method of claim 4 , wherein the sensor is configured to sense a fluid pressure, a fluid temperature, or the fluid pressure and temperature of the fluid power circuit.
6. The method of claim 4 , wherein the sensor is configured as a switch.