IP Library Granted Patent US 11,594,881
Granted Patent B2
US 11,594,881 · App. 16/905,068 · Granted Feb 28, 2023

Distributed power harvesting systems using DC power sources

Inventors: Meir Adest (Raanana, IL); Lior Handelsman (Givatayim, IL); Yoav Galin (Raanana, IL); Amir Fishelov (Tel Aviv, IL); Guy Sella (Bitan Aharon, IL)
Assignee: Solaredge Technologies Ltd.
H02J1/102H02J3/381H02J3/46H02M7/42H02J7/35H02J2300/24Y02E10/56
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Quick Facts
Patent No.
US 11,594,881
App. No.
16/905,068
Granted
Feb 28, 2023
Kind
B2
Abstract

A system and method for combining power from DC power sources. Each power source is coupled to a converter. Each converter converts input power to output power by monitoring and maintaining the input power at a maximum power point. Substantially all input power is converted to the output power, and the controlling is performed by allowing output voltage of the converter to vary. The converters are coupled in series. An inverter is connected in parallel with the series connection of the converters and inverts a DC input to the inverter from the converters into an AC output. The inverter maintains the voltage at the inverter input at a desirable voltage by varying the amount of the series current drawn from the converters. The series current and the output power of the converters, determine the output voltage at each converter.

Claims (91)

1. An efficient method of solar energy power creation comprising the steps of:

creating a DC photovoltaic output from at least one solar panel of a plurality of solar panels;

establishing said DC photovoltaic output as at least part of at least one DC photovoltaic input to a photovoltaic DC-DC converter for at least one DC photovoltaic output;

converting said at least one DC photovoltaic input into a converted DC photovoltaic output through at least at some times a first modality of photovoltaic DC-DC power conversion and at least at some times a second modality of photovoltaic DC-DC power conversion;

multi mode output controlling operation of said photovoltaic DC-DC converter while said photovoltaic DC-DC converter acts to convert said at least one DC photovoltaic input into said converted DC photovoltaic conversion output;

controlling high efficiency transformation of said photovoltaic DC-DC converter for transition between said first modality of photovoltaic DC-DC power conversion and said second modality of photovoltaic DC-DC power conversion;

establishing said converted DC photovoltaic output as at least part of a converted DC photovoltaic input to at least one DC-AC inverter; and

inverting said converted DC photovoltaic input into an inverted AC photovoltaic output.

2. An efficient method of solar energy power creation as described in claim 1 wherein said step of controlling high efficiency transformation of said photovoltaic DC-DC converter for transition between said first modality of photovoltaic DC-DC power conversion and said second modality of photovoltaic DC-DC power conversion comprises a step of:

alternating modes of photovoltaic DC-DC power conversion to control mode transition of said photovoltaic DC-DC converter between said first modality of photovoltaic DC-DC power conversion and said second modality of photovoltaic DC-DC power conversion.

3. An efficient method of solar energy power creation as described in claim 1 wherein said step of controlling high efficiency transformation of said photovoltaic DC-DC converter for transition between said first modality of photovoltaic DC-DC power conversion and said second modality of photovoltaic DC-DC power conversion comprises a step of:

controlling transient opposition modes for mode transition of said photovoltaic DC-DC converter between said first modality of photovoltaic DC-DC power conversion and said second modality of photovoltaic DC-DC power conversion.

4. An efficient method of solar energy power creation as described in claim 1 wherein said step of controlling high efficiency transformation of said photovoltaic DC-DC converter for transition between said first modality of photovoltaic DC-DC power conversion and said second modality of photovoltaic DC-DC power conversion comprises a step of:

transiently establishing opposing switching modes of operation as part of mode transition of said photovoltaic DC-DC converter between said first modality of photovoltaic DC-DC power conversion and said second modality of photovoltaic DC-DC power conversion.

5. An efficient method of solar energy power creation as described in claim 1 wherein said step of multi mode output controlling operation of said photovoltaic DC-DC converter while said photovoltaic DC-DC converter acts to convert said at least one DC photovoltaic input into said converted DC photovoltaic output comprises:

operating a shunt switch operation disable element to bypass at least one modality of photovoltaic DC-DC power conversion at least some times.

6. An efficient method of solar energy power creation as described in claim 1 wherein said step of controlling high efficiency transformation of said photovoltaic DC-DC converter for transition between said first modality of photovoltaic DC-DC power conversion and said second modality of photovoltaic DC-DC power conversion comprises a step selected from a group consisting of:

individual panel dedicated substantially power isomorphically maximum photovoltaic power point converting said at least one DC photovoltaic input into a converted DC photovoltaic output; and

multiple cell dedicated substantially power isomorphically maximum photovoltaic power point converting said at least one DC photovoltaic input into a converted DC photovoltaic output.

7. An efficient method of solar energy power creation as described in claim 6 wherein said step of multiple cell dedicated substantially power isomorphically converting said at least one DC photovoltaic input into a converted DC photovoltaic output comprises a step selected from a group consisting of:

connecting said photovoltaic DC-DC converter to a string of solar cells;

series string multiple cell dedicated substantially power isomorphically maximum photovoltaic power point converting said at least one DC photovoltaic input into a converted DC photovoltaic output; and

creating a string of solar cells.

8. An efficient method of solar energy power creation as described in claim 1 wherein said step of converting said at least one DC photovoltaic input into a converted DC photovoltaic output comprises the step of utilizing switchmode DC-DC converter circuitry.

9. An efficient method of solar energy power creation as described in claim 1 , wherein said step of converting said at least one DC photovoltaic input into a converted DC photovoltaic output comprises a step of utilizing switchmode DC-DC converter circuitry, and

a step of alternatingly switching between said first modality of photovoltaic DC-DC power conversion and said second modality of photovoltaic DC-DC power conversion.

10. An efficient method of solar energy power creation as described in claim 9 wherein said step of converting said at least one DC photovoltaic input comprises the step of static switch converting said DC photovoltaic input.

11. An efficient method of solar energy power creation as described in claim 9 wherein said step of converting said at least one DC photovoltaic input into a converted DC photovoltaic output comprises a step selected from a group consisting of:

solar power converting with at least about 98% efficiency, solar power converting with at least about 98.5% efficiency, solar power converting with at least about 98% up to about 99% efficiency, and solar power converting with at least about 98.5% up to about 99% efficiency.

12. An efficient method of solar energy power creation as described in claim 9 and further comprising the step of:

interfacing said inverted AC photovoltaic output with an AC power grid.

13. An efficient method of solar energy power creation as described in claim 1 wherein said step of converting said at least one DC photovoltaic input into a converted DC photovoltaic output comprises the steps of:

serially interrupting a transmission of said photovoltaic power; and

shunting a transmission of said photovoltaic power.

14. An efficient method of solar energy power creation as described in claim 13 wherein said step of converting said at least one DC photovoltaic input into said converted DC photovoltaic output comprises steps of:

capacitively storing parallel energy at least some time during said step of converting; and

inductively storing series energy at least some time during said step of converting.

15. An efficient method of solar energy power creation as described in claim 1 wherein said step of converting said at least one DC photovoltaic input into said converted DC photovoltaic output comprises a step of:

providing opposing modalities of photovoltaic DC-DC power conversion.

16. An efficient method of solar energy power creation as described in claim 1 and further comprising a step of conversion modality responding to at least one photovoltaic power condition.

17. An efficient method of solar energy power creation as described in claim 16 wherein said step of conversion modality responding to at least one photovoltaic power condition comprises the step of threshold triggering an alternative modality of photovoltaic DC-DC power conversion.

18. An efficient method of solar energy power creation as described in claim 1 wherein said step of multi mode output controlling operation of said photovoltaic DC-DC converter comprises the step of controlling a photovoltaic boundary condition of said photovoltaic DC-DC converter.

19. An efficient method of solar energy power creation as described in claim 18 wherein said step of multi mode output controlling operation of said photovoltaic DC-DC converter further comprises the step of:

independently controlling a photovoltaic operating condition of a photovoltaic DC-DC converter apart from said step of controlling a boundary condition of said photovoltaic DC-DC converter.

20. An efficient method of solar energy power creation as described in claim 18 wherein said step of multi mode output controlling operation of said photovoltaic DC-DC converter comprises the step of:

controlling a maximum photovoltaic inverter input voltage output by said photovoltaic DC-DC converter.

21. An efficient method of solar energy power creation as described in claim 18 wherein said step of multi mode output controlling operation of said photovoltaic DC-DC converter comprises the steps of:

controlling a maximum photovoltaic inverter input current from said photovoltaic DC-DC converter;

slavedly controlling a maximum photovoltaic power point operation through said photovoltaic DC-DC converter; and

controlling a maximum photovoltaic inverter input voltage from said photovoltaic DC-DC converter.

22. An efficient method of solar energy power creation as described in claim 18 wherein said step of multi mode output controlling operation of said photovoltaic DC-DC converter comprises the steps of:

controlling a maximum photovoltaic inverter input current from said photovoltaic DC-DC converter;

slavedly controlling a photovoltaic impedance increase and photovoltaic impedance decrease through said photovoltaic DC-DC converter; and

controlling a maximum photovoltaic inverter input voltage through operation of said photovoltaic DC-DC converter.

23. An efficient method of solar energy power creation as described in claim 18 wherein said step of multi mode output controlling operation of said photovoltaic DC-DC converter comprises a step selected from a group consisting of the steps of:

alternating between a first modality of photovoltaic DC-DC power conversion and a second modality of photovoltaic DC-DC power conversion at least some times;

both photovoltaic load impedance increasing and photovoltaic load impedance decreasing;

controlling a photovoltaic conversion boundary condition;

controlling a posterior photovoltaic operating condition through control of said photovoltaic DC-DC converter;

protecting a posterior photovoltaic element through control of said photovoltaic DC-DC converter;

substantially power isomorphically controlling operation of said photovoltaic DC-DC converter;

disabling a photovoltaic conversion mode through control of said photovoltaic DC-DC converter;

protecting a photovoltaic inverter through control of said photovoltaic DC-DC converter to coordinate with characteristics of a photovoltaic inverter;

slavedly controlling a photovoltaic conversion modality through said photovoltaic DC-DC converter; and

photovoltaic inverter slavedly controlling a photovoltaic conversion modality through said photovoltaic DC-DC converter.

24. An efficient method of solar energy power creation as described in claim 1 and further comprising the steps of:

serially interrupting a transmission of photovoltaic power through circuitry such that the interrupting can each occur at least two separate semiconductor switch locations; and

shunting a transmission of said photovoltaic power through circuitry such that the shunting can each occur at least two separate semiconductor switch locations.

25. An efficient method of solar energy power creation as described in claim 1 wherein said step of converting said DC photovoltaic input comprises a step of duty cycle switching a photovoltaic DC-DC converter.

26. An efficient method of solar energy power creation as described in claim 25 wherein said step of duty cycle switching said photovoltaic DC-DC converter comprises a step of:

threshold determinatively duty cycle switching said photovoltaic DC-DC converter.

27. An efficient method of solar energy power creation as described in claim 25 wherein said step of duty cycle switching a photovoltaic DC-DC converter comprises the steps of:

threshold determinatively activating a switching mode of a photovoltaic DC-DC converter; and

threshold determinatively deactivating a switching mode of a photovoltaic DC-DC converter.

28. An efficient method of solar energy power creation as described in claim 25 wherein said step of duty cycle switching a photovoltaic DC-DC converter comprises a step selected from a group consisting of:

solar energy source open circuit cold voltage determinatively duty cycle switching a photovoltaic DC-DC converter;

solar energy source maximum power point hot voltage determinatively duty cycle switching a photovoltaic DC-DC converter;

maximum photovoltaic voltage determinatively duty cycle switching a photovoltaic DC-DC converter;

photovoltaic inverter maximum current determinatively duty cycle switching a photovoltaic DC-DC converter; and

all permutations and combinations of each of the above.

29. An efficient method of solar energy power creation as described in claim 25 wherein said step of duty cycle switching a photovoltaic DC-DC converter comprises the step of

maximum photovoltaic power point converting a DC photovoltaic input into a converted DC photovoltaic output.

30. An efficient method of solar energy power creation as described in claim 25 wherein said step of duty cycle switching a photovoltaic DC-DC converter comprises the step of

photovoltaic inverter maximum voltage determinatively duty cycle switching a photovoltaic DC-DC converter.

31. An efficient method of solar energy power creation as described in claim 25 wherein said step of maximum photovoltaic power point converting a DC photovoltaic input into a converted DC photovoltaic output comprises the step of maximum photovoltaic power point duty cycle switching a photovoltaic DC-DC converter.

32. An efficient method of solar energy power creation as described in claim 25 wherein said step of duty cycle switching said photovoltaic DC-DC converter comprises a step of

photovoltaic inverter maximum current determinatively duty cycle switching a photovoltaic DC-DC converter.

33. An efficient method of solar energy power creation as described in claim 25 wherein said step of duty cycle switching said photovoltaic DC-DC converter comprises a step of

transiently establishing opposing photovoltaic duty cycle switching modes in said photovoltaic DC-DC converter.

34. An efficient method of solar energy power creation as described in claim 1 , wherein said step of controlling high efficiency transformation of said photovoltaic DC-DC converter for transition between said first modality of photovoltaic DC-DC power conversion and said second modality of photovoltaic DC-DC power conversion includes:

converting said at least one DC photovoltaic input into said converted DC photovoltaic output by closing a maximum power peak tracking control loop on said DC photovoltaic input, without said photovoltaic DC-DC converter controlling a voltage on said converted DC photovoltaic output, such that substantially all power of said DC photovoltaic input is transferred to said converted DC photovoltaic output.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 25, 2022
From: ADEST, MEIR; HANDELSMAN, LIOR; GALIN, YOAV; FISHELOV, AMIR; SELLA, GUY
To: SOLAREDGE TECHNOLOGIES LTD.
Reel/Frame 059097/0666 →
Continuity (8)
Division 13308517 · Nov 30, 2011
Continuation 11950271 · Dec 4, 2007
Provisional Application 60916815 · May 9, 2007
Provisional Application 60908095 · Mar 26, 2007
Provisional Application 60868962 · Dec 7, 2006
Provisional Application 60868893 · Dec 6, 2006
Provisional Application 60868851 · Dec 6, 2006
Related Publication 20200389017A1 · Dec 10, 2020