IP Library Granted Patent US 11,575,260
Granted Patent B2
US 11,575,260 · App. 16/905,257 · Granted Feb 7, 2023

Distributed power harvesting systems using DC power sources

Inventors: Meir Adest (Raanana, IL); Lior Handelsman (Givatayim, IL); Yoav Galin (Raanana, IL); Amir Fishelov (Tel Aviv, IL); Guy Sella (Bitan Aharon, IL)
Assignee: Solaredge Technologies Ltd.
H02J1/102H02J3/381H02J3/46H02M7/42H02J7/35H02J2300/24Y02E10/56
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Quick Facts
Patent No.
US 11,575,260
App. No.
16/905,257
Granted
Feb 7, 2023
Kind
B2
Abstract

A system and method for combining power from DC power sources. Each power source is coupled to a converter. Each converter converts input power to output power by monitoring and maintaining the input power at a maximum power point. Substantially all input power is converted to the output power, and the controlling is performed by allowing output voltage of the converter to vary. The converters are coupled in series. An inverter is connected in parallel with the series connection of the converters and inverts a DC input to the inverter from the converters into an AC output. The inverter maintains the voltage at the inverter input at a desirable voltage by varying the amount of the series current drawn from the converters. The series current and the output power of the converters, determine the output voltage at each converter.

Claims (78)

1. An efficient method of solar energy power creation comprising the steps of:

creating a DC photovoltaic output from a solar panel of a plurality of solar panels;

establishing said DC photovoltaic output as a DC photovoltaic input to a photovoltaic DC-DC converter;

converting said DC photovoltaic input into a converted DC photovoltaic output through at least at some times a first modality of photovoltaic DC-DC power conversion and at least at other times a second modality of photovoltaic DC-DC power conversion;

controlling said photovoltaic DC-DC converter into said first and second modalities while said photovoltaic DC-DC converter converts said DC photovoltaic input into said converted DC photovoltaic conversion output;

controlling a transformation of said photovoltaic DC-DC converter between said first modality of photovoltaic DC-DC power conversion and said second modality of photovoltaic DC-DC power conversion by using a maximum power peak tracking control loop such that substantially all power of said DC photovoltaic output is transferred to said converted DC photovoltaic output;

establishing said converted DC photovoltaic output as at least part of a converted DC photovoltaic input to a DC-AC inverter; and

inverting said converted DC photovoltaic input into an inverted AC photovoltaic output.

2. An efficient method of solar energy power creation as described in claim 1 wherein said step of controlling said transformation of said photovoltaic DC-DC converter between said first modality of photovoltaic DC-DC power conversion and said second modality of photovoltaic DC-DC power conversion by using said maximum power peak tracking control loop providing high efficiency power conversion comprises a step of alternating modes of said photovoltaic DC-DC converter to control a transition of said photovoltaic DC-DC converter between said first modality of photovoltaic DC-DC power conversion and said second modality of photovoltaic DC-DC power conversion.

3. An efficient method of solar energy power creation as described in claim 1 wherein said step of maximum photovoltaic power point multi mode controlling said photovoltaic DC-DC converter while said photovoltaic DC-DC converter converts said DC photovoltaic input into said converted DC photovoltaic output comprises a step of operating a shunt switch operation disable element to bypass at least one modality of photovoltaic DC-DC power conversion at least some times.

4. An efficient method of solar energy power creation as described in claim 1 and further comprising the step of converting said DC photovoltaic input into said converted DC photovoltaic output by closing a maximum power peak tracking control loop on said DC photovoltaic output from said solar panel, without said photovoltaic DC-DC converter imposing controls on said converted DC photovoltaic output, such that substantially all power of said DC photovoltaic input is transferred to said converted DC photovoltaic output.

5. An efficient method of solar energy power creation as described in claim 1 wherein said step of controlling a transformation of said photovoltaic DC-DC converter between said first modality of photovoltaic DC-DC power conversion and said second modality of photovoltaic DC-DC power conversion by using a maximum power peak tracking control loop such that substantially all power of said DC photovoltaic output is transferred to said converted DC photovoltaic output comprises a step selected from a group consisting of:

individual panel converting said DC photovoltaic input into said converted DC photovoltaic output with said photovoltaic DC-DC converter; and

multiple cell dedicated converting said DC photovoltaic input into said converted DC photovoltaic output with said photovoltaic DC-DC converter.

6. An efficient method of solar energy power creation as described in claim 5 wherein said step of converting said DC photovoltaic input into said converted DC photovoltaic output through at least at some times said first modality of photovoltaic DC-DC power conversion and at least at other times said second modality of photovoltaic DC-DC power conversion comprises a step selected from a group consisting of:

connecting said photovoltaic DC-DC converter to a string of solar cells;

series string multiple cell dedicated maximum photovoltaic power point converting said DC photovoltaic input into a converted DC photovoltaic output; and

creating said string of solar cells.

7. An efficient method of solar energy power creation as described in claim 1 , wherein said step of converting said DC photovoltaic input into a converted DC photovoltaic output comprises:

a step of utilizing switchmode DC-DC converter circuitry, and

a step of alternatingly switching between said first modality of photovoltaic DC-DC power conversion and said second modality of photovoltaic DC-DC power conversion.

8. An efficient method of solar energy power creation as described in claim 7 wherein said step of converting said DC photovoltaic input comprises a step of static switch converting said DC photovoltaic input.

9. An efficient method of solar energy power creation as described in claim 7 wherein said step of converting said DC photovoltaic input into said converted DC photovoltaic output comprises a step selected from a group consisting of solar power converting with at least about 98% efficiency, solar power converting with at least about 98.5% efficiency, solar power converting with at least about 98% up to about 99% efficiency, and solar power converting with at least about 98.5% up to about 99% efficiency.

10. An efficient method of solar energy power creation as described in claim 7 , further comprising a step of interfacing said inverted AC photovoltaic output with an AC power grid.

11. An efficient method of solar energy power creation as described in claim 1 wherein said step of converting said DC photovoltaic input into a converted DC photovoltaic output comprises the steps of:

serially interrupting a transmission of said photovoltaic power; and

shunting a transmission of said photovoltaic power.

12. An efficient method of solar energy power creation as described in claim 11 wherein said step of converting said DC photovoltaic input into said converted DC photovoltaic output comprises steps of:

capacitively storing parallel energy at least some time during said step of converting; and

inductively storing series energy at least some time during said step of converting.

13. An efficient method of solar energy power creation as described in claim 1 wherein said step of converting said DC photovoltaic input into said converted DC photovoltaic output comprises a step of providing opposing modalities of photovoltaic DC-DC power conversion.

14. An efficient method of solar energy power creation as described in claim 1 , further comprising a step of conversion modality responding to at least one photovoltaic power condition.

15. An efficient method of solar energy power creation as described in claim 14 wherein said step of conversion modality responding to at least one photovoltaic power condition comprises a step of threshold triggering an alternative modality of photovoltaic DC-DC power conversion.

16. An efficient method of solar energy power creation as described in claim 1 , further comprising a step of controlling a photovoltaic boundary condition of said photovoltaic DC-DC converter.

17. An efficient method of solar energy power creation as described in claim 16 further comprising a step of independently controlling a photovoltaic operating condition of a photovoltaic DC-DC converter apart from said step of controlling a photovoltaic boundary condition of said photovoltaic DC-DC converter.

18. An efficient method of solar energy power creation as described in claim 16 , further comprising a step of controlling a maximum photovoltaic inverter input voltage output by said photovoltaic DC-DC converter.

19. An efficient method of solar energy power creation as described in claim 16 , further comprising steps of:

controlling a maximum photovoltaic inverter input current from said photovoltaic DC-DC converter;

slavedly controlling a maximum photovoltaic power point operation through said photovoltaic DC-DC converter; and

controlling a maximum photovoltaic inverter input voltage from said photovoltaic DC-DC converter.

20. An efficient method of solar energy power creation as described in claim 16 , further comprising steps of:

controlling a maximum photovoltaic inverter input current from said photovoltaic DC-DC converter;

slavedly controlling a photovoltaic impedance increase and photovoltaic impedance decrease through said photovoltaic DC-DC converter; and

controlling a maximum photovoltaic inverter input voltage through operation of said photovoltaic DC-DC converter.

21. An efficient method of solar energy power creation as described in claim 16 , further comprising steps of:

alternating between a first modality of photovoltaic DC-DC power conversion at some times and a second modality of photovoltaic DC-DC power conversion at other times;

both photovoltaic load impedance increasing and photovoltaic load impedance decreasing;

controlling a photovoltaic conversion boundary condition of said converted DC photovoltaic input to said DC-AC inverter;

controlling a voltage of said converted DC photovoltaic input to said DC-AC inverter through control of said photovoltaic DC-DC converter;

protecting said DC-AC inverter through control of said photovoltaic DC-DC converter;

controlling said DC photovoltaic input into said converted DC photovoltaic output by closing a maximum power peak tracking control loop on said DC photovoltaic output from said solar panel, without said photovoltaic DC-DC converter imposing controls on said converted DC photovoltaic output, such that substantially all power of said DC photovoltaic input is transferred to said converted DC photovoltaic output;

disabling said converting of said DC photovoltaic input into said converted DC photovoltaic output through control of a photovoltaic DC-DC converter;

protecting said DC-AC inverter through control of said photovoltaic DC-DC converter controlling said photovoltaic DC-DC converter to coordinate with characteristics of said DC-AC inverter; and

slavedly controlling a photovoltaic conversion modality of said photovoltaic DC-DC converter.

22. An efficient method of solar energy power creation as described in claim 1 , further comprising steps of:

serially interrupting a transmission of photovoltaic power through circuitry such that said interrupting can occur in at least two separate semiconductor switch locations in said DC-DC converter; and

shunting a transmission of said photovoltaic power to ground through circuitry such that said shunting can occur in at least two separate semiconductor switch locations in said DC-DC converter.

23. An efficient method of solar energy power creation as described in claim 1 wherein said step of converting said DC photovoltaic input comprises a step of duty cycle switching said photovoltaic DC-DC converter.

24. An efficient method of solar energy power creation as described in claim 23 wherein said step of duty cycle switching said photovoltaic DC-DC converter comprises a step of:

threshold determinatively duty cycle switching said photovoltaic DC-DC converter.

25. An efficient method of solar energy power creation as described in claim 23 wherein said step of duty cycle switching a photovoltaic DC-DC converter comprises the steps of:

threshold determinatively activating a switching mode of a photovoltaic DC-DC converter; and

threshold determinatively deactivating a switching mode of a photovoltaic DC-DC converter.

26. An efficient method of solar energy power creation as described in claim 23 wherein said step of duty cycle switching a photovoltaic DC-DC converter comprises a step of photovoltaic inverter maximum voltage determinatively duty cycle switching a photovoltaic DC-DC converter.

27. An efficient method of solar energy power creation as described in claim 23 further comprising a step of maximum photovoltaic power point duty cycle switching a photovoltaic DC-DC converter.

28. An efficient method of solar energy power creation as described in claim 23 wherein said step of duty cycle switching said photovoltaic DC-DC converter comprises a step of photovoltaic inverter maximum current determinatively duty cycle switching a photovoltaic DC-DC converter.

29. An efficient method of solar energy power creation as described in claim 23 wherein said step of duty cycle switching said photovoltaic DC-DC converter comprises the step of transiently establishing opposing photovoltaic duty cycle switching modes in said photovoltaic DC-DC converter.

30. An efficient method of solar energy power creation as described in claim 1 , wherein said step of controlling said transformation of said photovoltaic DC-DC converter between said first modality of photovoltaic DC-DC power conversion and said second modality of photovoltaic DC-DC power conversion includes converting said DC photovoltaic input into said converted DC photovoltaic output by closing said maximum power peak tracking control loop on said DC photovoltaic input, without said photovoltaic DC-DC converter controlling a voltage on said converted DC photovoltaic output, such that substantially all power of said DC photovoltaic input is transferred to said converted DC photovoltaic output.

31. An efficient method of solar energy power harvesting comprising steps of:

creating a DC photovoltaic output from a solar panel of a plurality of solar panels;

connecting said DC photovoltaic output to a DC photovoltaic input of a photovoltaic DC-DC converter;

converting said DC photovoltaic input into a converted DC photovoltaic output at least some times with said photovoltaic DC-DC converter increasing a voltage of the DC photovoltaic output from the solar panel and at least other times with said photovoltaic DC-DC converter decreasing the voltage of said DC photovoltaic output from the solar panel;

controlling said photovoltaic DC-DC converter to increase and decrease said voltage of said DC photovoltaic output from the solar panel and controlling a current of said converted DC photovoltaic output based on an input requirement of said DC-AC inverter, while said photovoltaic DC-DC converter converts said DC photovoltaic input into said converted DC photovoltaic output;

controlling, with a maximum power peak tracking control loop, efficient transformation of said photovoltaic DC-DC converter between said increasing and said decreasing voltage of said DC photovoltaic output from the solar panel;

connecting said converted DC photovoltaic output as part of a converted DC photovoltaic input to a DC-AC inverter; and

inverting said converted DC photovoltaic input into an inverted AC photovoltaic output.

32. An efficient method of solar energy power creation as described in claim 31 , wherein said step of controlling, with a maximum power peak tracking control loop, efficient transformation of said photovoltaic DC-DC converter between said increasing and said decreasing voltage of said DC photovoltaic output from the solar panel includes:

converting said DC photovoltaic input into said converted DC photovoltaic output by closing said maximum power peak tracking control loop on said DC photovoltaic input, without said photovoltaic DC-DC converter controlling a voltage on said converted DC photovoltaic output, such that substantially all power of said DC photovoltaic input is transferred to said converted DC photovoltaic output.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 25, 2022
From: ADEST, MEIR; HANDELSMAN, LIOR; GALIN, YOAV; FISHELOV, AMIR; SELLA, GUY
To: SOLAREDGE TECHNOLOGIES LTD.
Reel/Frame 059097/0717 →
Continuity (8)
Division 13308517 · Nov 30, 2011
Continuation 11950271 · Dec 4, 2007
Provisional Application 60916815 · May 9, 2007
Provisional Application 60908095 · Mar 26, 2007
Provisional Application 60868962 · Dec 7, 2006
Provisional Application 60868893 · Dec 6, 2006
Provisional Application 60868851 · Dec 6, 2006
Related Publication 20200321780A1 · Oct 8, 2020