Frac manifold and connector
A well configuration unit configured to connect to a zipper manifold, and comprising a bridge connector header comprising an axial throughbore and a horizontal throughbore. A frac manifold connector is connected to the axial throughbore of the bridge connector header and comprises a mandrel that is axially movable and a hydraulic setting tool configured to move the mandrel from an open position, in which fracturing fluid is allowed to flow from the zipper manifold to a connected frac tree, to a closed position, in which the mandrel and its associated cup tool prevent fracturing fluid from flowing to the connected frac tree. A bridge connector is connected to the horizontal throughbore of the bridge connector header and comprises two bridge spools configured to connect the zipper manifold to the same frac tree.
1. A system for connecting a zipper manifold to a frac tree, said system comprising two or more well configuration units, each well configuration unit comprising:
a bridge connector header comprising an axial throughbore and a horizontal throughbore;
a frac manifold connector connected to the bridge connector header and comprising:
a first mandrel comprising a first end and a second end;
a sealing element adjacent to the first mandrel and adapted to sealingly engage, at a pack-off location, an inner portion of the well configuration unit located below the horizontal throughbore of the bridge connector header; and
one or more first hydraulic setting cylinders configured to move the first mandrel through the axial throughbore to position the first mandrel and sealing element at the pack-off location; and
a bridge connector comprising:
first and second connection blocks in fluid communication with the bridge connector header; and
first and second bridge spools attached to, and in fluid communication with, the first and second connection blocks respectively;
wherein the first and second bridge spools are both configured to connect the zipper manifold to the same frac tree.
2. The system of claim 1 , further comprising a lower spool in fluid communication with the axial throughbore of the bridge connector header.
3. The system of claim 2 , wherein the lower spool is attached to the bridge connector header by a threaded flange.
4. The system of claim 1 , further comprising first and second connector spools, each of which is in fluid communication with one end of the horizontal throughbore of the bridge connector header, and both of which are attached to the bridge connector header by a threaded flange.
5. The system of claim 1 , wherein the frac manifold connector further comprises a lower surface configured to divert flow entering the axial throughbore of the bridge connector header.
6. The system of claim 5 , wherein the lower surface is concave.
7. The system of claim 1 , wherein the second end of the first mandrel comprises a first area and the zipper manifold further comprises:
a second mandrel comprising:
a first housing comprising an upper surface with a second area, an inner chamber, and a lower surface; and
a second housing comprising a lower surface with a third area;
wherein:
the first mandrel further comprises:
a rod disposed within the second housing of the second mandrel; and
an annular portion comprising an upper surface with a fourth area and disposed within the inner chamber of the first housing of the second mandrel.
8. The system of claim 7 , wherein the ratio between the fourth area and the first area is greater than the ratio between the second area and the third area.
9. The system of claim 7 , wherein the first mandrel further comprises a mandrel stop configured to engage the hydraulic setting cylinder when the sealing element has been axially positioned at the pack-off location.
10. A method of operating a zipper manifold, comprising the steps of:
installing on a zipper manifold two or more well configuration units, each well configuration unit comprising:
a bridge connector header comprising an axial throughbore and a horizontal throughbore;
a frac manifold connector connected to the bridge connector header and comprising:
a first mandrel comprising a first end and a second end;
a sealing element adjacent to the first mandrel and adapted to sealingly engage, at a pack-off location, an inner portion of the well configuration unit located below the horizontal throughbore of the bridge connector header; and
one or more first hydraulic setting cylinders configured to move the first mandrel through the axial throughbore to position the first mandrel and sealing element at the pack-off location; and
a bridge connector comprising:
first and second connection blocks in fluid communication with the bridge connector header; and
first and second bridge spools attached to, and in fluid communication with, the first and second connection blocks respectively;
wherein the first and second bridge spools are both configured to connect the zipper manifold to the same frac tree.
11. The method of claim 10 , wherein:
the first mandrel further comprises a first surface and a second surface;
the frac manifold connector further comprises a second mandrel comprising, a first surface, an inner chamber, and a second surface; and
wherein the well configuration unit is configured such that a first upward force is exerted on the second surface of the first mandrel and a second upward force is exerted on the second surface of the second mandrel; and
the method further comprises the step of exerting a first downward force on the first surface of the first mandrel and a second downward force on the first surface of the second mandrel;
wherein the ratio of the first downward force to the first upward force is greater than the ratio of the second downward force to the second upward force.