IP Library Granted Patent US 11,307,508
Granted Patent B2
US 11,307,508 · App. 16/913,619 · Granted Apr 19, 2022

Electrophotographic photoreceptor, process cartridge, and image forming apparatus

Inventors: Keisuke Kusano (Kanagawa, JP); Wataru Yamada (Kanagawa, JP); Masahiro Iwasaki (Kanagawa, JP); Yuto Okazaki (Kanagawa, JP)
Assignee: FUJIFILM Business Innovation Corp.
G03G5/0539G03G15/0131G03G15/0868G03G21/0017G03G5/0532
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Quick Facts
Patent No.
US 11,307,508
App. No.
16/913,619
Granted
Apr 19, 2022
Kind
B2
Abstract

An electrophotographic photoreceptor includes a conductive substrate and a photosensitive layer on the conductive substrate. The electrophotographic photoreceptor has an outermost surface layer that contains fluorine-containing resin particles and an antioxidant. The fluorine-containing resin particles contain 0 or more and 30 or less carboxy groups per 10 6 carbon atoms. A decrease in weight of the antioxidant when heated at 150° C. for 10 minutes in an air atmosphere is 40 mass % or less.

Claims (50)

1. An electrophotographic photoreceptor comprising:

a conductive substrate; and

a photosensitive layer on the conductive substrate,

wherein:

the electrophotographic photoreceptor has an outermost surface layer that contains fluorine-containing resin particles and an antioxidant,

the fluorine-containing resin particles contain 0 or more and 30 or less carboxy groups per 10 6 carbon atoms, and

a decrease in weight of the antioxidant when heated at 150° C. for 10 minutes in an air atmosphere is 40 mass % or less.

2. The electrophotographic photoreceptor according to claim 1 , wherein the antioxidant has a molecular weight of 240 or more and 350 or less.

3. The electrophotographic photoreceptor according to claim 2 , wherein the antioxidant having a molecular weight of 240 or more and 350 or less is a compound having two or more benzene rings in a molecule.

4. The electrophotographic photoreceptor according to claim 1 , wherein an amount of the antioxidant contained relative to an amount of the fluorine-containing resin particles is 20 mass % or more and 60 mass % or less.

5. The electrophotographic photoreceptor according to claim 2 , wherein an amount of the antioxidant contained relative to an amount of the fluorine-containing resin particles is 20 mass % or more and 60 mass % or less.

6. The electrophotographic photoreceptor according to claim 3 , wherein an amount of the antioxidant contained relative to an amount of the fluorine-containing resin particles is 20 mass % or more and 60 mass % or less.

7. The electrophotographic photoreceptor according to claim 4 , wherein an amount of the fluorine-containing resin particles relative to the outermost surface layer is 5 mass % or more and 20 mass % or less.

8. The electrophotographic photoreceptor according to claim 5 , wherein an amount of the fluorine-containing resin particles relative to the outermost surface layer is 5 mass % or more and 20 mass % or less.

9. The electrophotographic photoreceptor according to claim 6 , wherein an amount of the fluorine-containing resin particles relative to the outermost surface layer is 5 mass % or more and 20 mass % or less.

10. An electrophotographic photoreceptor comprising:

a conductive substrate; and

a photosensitive layer on the conductive substrate,

wherein:

the electrophotographic photoreceptor has an outermost surface layer that contains fluorine-containing resin particles and an antioxidant,

the fluorine-containing resin particles contain 0 or more and 30 or less carboxy groups per 10 6 carbon atoms, and

when the electrophotographic photoreceptor is loaded onto a photoreceptor electrical property evaluation apparatus equipped with a charging device, an exposing device, and a charge erasing device, an absolute value of a difference ΔVH between VH1 and VH2 is 5 V or less,

where VH1 represents a charge potential of the electrophotographic photoreceptor charged after performing one cycle of a series of charging, exposing, and charge erasing steps under conditions described below, and

where VH2 represents a charge potential of the electrophotographic photoreceptor charged after performing one hundred cycles of the same steps under the conditions described below:

(Conditions)

Measurement environment: temperature of 20° C./humidity of 40% RH

Charge potential: +600 V

Exposure dose: 10 mJ/m 2

Exposure wavelength: 780 nm

Charge erasing light source: halogen lamp

Charge erasing light wavelength: 600 nm or more and 800 nm or less

Charge erasing light dose: 30 mJ/m 2

Rotation rate of photoreceptor: 66.7 rpm.

11. A process cartridge detachably attachable to an image forming apparatus, the process cartridge comprising the electrophotographic photoreceptor according to claim 1 .

12. The process cartridge according to claim 11 , further comprising:

a cleaning unit that includes a cleaning blade that cleans a surface of the electrophotographic photoreceptor,

wherein the cleaning blade has a portion that contacts the electrophotographic photoreceptor, and at least this portion of the cleaning blade is constituted by a member that contains a polyurethane rubber and has an endothermic peak top temperature within a range of 180° C. or more and 220° C. or less in differential scanning calorimetry.

13. An image forming apparatus comprising:

the electrophotographic photoreceptor according to claim 1 ;

a charging unit that charges a surface of the electrophotographic photoreceptor;

an electrostatic latent image forming unit that forms an electrostatic latent image on the charged surface of the electrophotographic photoreceptor;

a developing unit that develops the electrostatic latent image on the surface of the electrophotographic photoreceptor by using a developer that contains a toner so as to form a toner image; and

a transfer unit that transfers the toner image onto a surface of a recording medium.

14. The image forming apparatus according to claim 13 , further comprising:

a cleaning unit that includes a cleaning blade that cleans the surface of the electrophotographic photoreceptor,

wherein the cleaning blade has a portion that contacts the electrophotographic photoreceptor, and at least this portion of the cleaning blade is constituted by a member that contains a polyurethane rubber and has an endothermic peak top temperature within a range of 180° C. or more and 220° C. or less in differential scanning calorimetry.

15. The electrophotographic photoreceptor according to claim 1 , wherein the fluorine-containing resin particles comprise (a) particles of a fluoroolefin homopolymer, and/or (b) particles of a copolymer of two or more monomers which are at least one fluoroolefin monomer and a monomer free of fluorine atoms.

16. The electrophotographic photoreceptor according to claim 15 , wherein the fluoroolefin comprises one or more of tetrafluoroethylene (TFE), perfluorovinylether, hexafluoropropylene (HFP), chlorotrifluoroethylene (CTFE), vinylidene fluoride (VdF), trifluoroethylene, and vinyl fluoride.

17. The electrophotographic photoreceptor according to claim 10 , wherein the fluorine-containing resin particles comprise (a) particles of a fluoroolefin homopolymer, and/or (b) particles of a copolymer of two or more monomers which are at least one fluoroolefin monomer and a monomer free of fluorine atoms.

18. The electrophotographic photoreceptor according to claim 17 , wherein the fluoroolefin comprises one or more of tetrafluoroethylene (TFE), perfluorovinylether, hexafluoropropylene (HFP), chlorotrifluoroethylene (CTFE), vinylidene fluoride (VdF), trifluoroethylene, and vinyl fluoride.

Assignments (2)
CHANGE OF NAME Recorded Apr 29, 2021
From: FUJI XEROX CO., LTD.
To: FUJIFILM BUSINESS INNOVATION CORP.
Reel/Frame 056092/0913 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 26, 2020
From: KUSANO, KEISUKE; YAMADA, WATARU; IWASAKI, MASAHIRO; OKAZAKI, YUTO
To: FUJI XEROX CO., LTD.
Reel/Frame 053058/0978 →
Priority Claims (1)
JP JP2020-055093 · Mar 25, 2020 · national
Continuity (1)
Related Publication 20210302848A1 · Sep 30, 2021