IP Library Granted Patent US 11,542,631
Granted Patent B2
US 11,542,631 · App. 16/914,506 · Granted Jan 3, 2023

Method for producing p-type 4H-SiC single crystal

Inventors: Kazuma Eto (Tsukuba, JP); Tomohisa Kato (Tsukuba, JP); Hiromasa Suo (Tsukuba, JP); Yuichiro Tokuda (Miyoshi, JP)
Assignees: NATIONAL INSTITUTE OF ADVANCED INDUSTRIAL SCIENCE AND TECHNOLOGY; SHOWA DENKO K.K.; DENSO CORPORATION
C30B23/06C30B23/002C30B29/36H01B1/04H01L21/0262H01L21/02447
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Quick Facts
Patent No.
US 11,542,631
App. No.
16/914,506
Granted
Jan 3, 2023
Kind
B2
Abstract

A method for producing a p-type 4H—SiC single crystal includes sublimating a nitrided aluminum raw material and a SiC raw material. Further, there is a stacking of a SiC single crystal, which is co-doped with aluminum and nitrogen, on one surface of a seed crystal.

Claims (62)

1. A method for producing a p-type 4H—SiC single crystal, comprising:

sublimating a nitrided aluminum raw material and a SiC raw material; and

stacking a SiC single crystal, which is co-doped with aluminum and nitrogen, on one surface of a seed crystal,

wherein for the p-type 4H—SiC single crystal:

an aluminum concentration is higher than a nitrogen concentration,

the nitrogen concentration is 2.0×10 19 /cm 3 or more,

the aluminum concentration is 1.0×10 20 /cm 3 or more, and

a resistivity is 100 mΩcm or less.

2. The method according to claim 1 , wherein in the sublimating, the nitrided aluminum raw material and the SiC raw material are disposed separately from each other, and are sublimated at different temperatures.

3. The method according to claim 1 , wherein the sublimating and the stacking are performed under a nitrogen gas atmosphere.

4. The method according to claim 1 , further comprising:

nitriding an aluminum raw material to prepare the nitrided aluminum raw material, before the sublimating.

5. The method according to claim 1 , wherein the nitrided aluminum raw material comprises aluminum, nitrogen, and carbon.

6. The method according to claim 1 , wherein:

the nitrogen concentration of the p-type 4H—SiC single crystal is 1.0×10 20 /cm 3 or more, and

the aluminum concentration of the p-type 4H—SiC single crystal is 1.8×10 20 /cm 3 or more.

7. A method for producing a SiC wafer comprising:

cutting the SiC wafer from the p-type 4H—SiC single crystal according to claim 1 .

8. A method for producing a p-type 4H—SiC single crystal, comprising:

charging Al 4 C 3 powder into a crystal-growth apparatus;

preparing a nitrified aluminum raw material by heating the Al 4 C 3 powder under supplying nitrogen gas in the crystal-growth apparatus;

charging a SiC raw material into the crystal-growth apparatus; and

growing the p-type 4H—SiC single crystal on a SiC seed crystal by sublimating the SiC raw material and the nitrided aluminum raw material,

wherein for the p-type 4H—SiC single crystal;

an aluminum concentration is higher than a nitrogen concentration,

the nitrogen concentration is 2.0×10 19 /cm 3 or more,

the aluminum concentration is 1.0×10 20 /cm 3 or more, and

a resistivity is 100 mΩcm or less.

9. The method of claim 8 , wherein the nitrided aluminum raw material comprises aluminum, nitrogen, and carbon.

10. The method of claim 8 , wherein the nitrided aluminum raw material comprises AlN and Al 5 C 3 N.

11. The method of claim 8 , wherein:

in the growing, the SiC raw material and the nitrided aluminum raw material are disposed separately from each other in the crystal-growth apparatus,

the growing further comprises heating the SiC raw material and heating the nitrided aluminum raw material,

a temperature of the heating of the SiC raw material is higher than a temperature of the heating of the nitrided aluminum raw material, and

the temperature of the heating of the nitrided aluminum raw material is 1700˜2000° C.

12. The method of claim 8 , wherein:

the growing is performed with nitrogen gas in the crystal-growth apparatus, and

a concentration of the nitrogen gas is a range of 5% to 100%.

13. A method for producing a SiC wafer comprising:

cutting the SiC wafer from the p-type 4H—SiC single crystal according to claim 8 .

14. A method for producing a p-type 4H—SiC single crystal, comprising:

charging a SiC raw material and an aluminum raw material into a crystal-growth apparatus; and

growing the p-type 4H—SiC single crystal on a SiC seed crystal by sublimating the SiC raw material and the aluminum raw material with nitrogen gas in the crystal-growth apparatus,

wherein the p-type 4H—SiC single crystal includes:

an aluminum concentration higher than a nitrogen concentration,

the nitrogen concentration of 2.0×10 19 /cm 3 or more, and

the aluminum concentration of 1.0×10 20 /cm 3 or more.

15. The method of claim 14 , wherein a resistivity of the p-type 4H—SiC single crystal is 100 mΩcm or less.

16. The method of claim 14 , wherein:

the nitrogen concentration of the p-type 4H—SiC single crystal is 1.0×10 20 /cm 3 or more, and

the aluminum concentration of the p-type 4H—SiC single crystal is 1.8×10 20 /cm 3 or more.

17. The method of claim 14 , wherein a stacking fault density of the p-type 4H—SiC single crystal is 50/cm or less.

18. The method of claim 14 , wherein:

in the growing, the SiC raw material and the aluminum raw material are disposed separately from each other in the crystal-growth apparatus, and

the growing further comprises heating the SiC raw material and heating the aluminum raw material,

a heating temperature of the SiC raw material is higher than a heating temperature of the aluminum raw material.

19. The method according to claim 8 , wherein:

the nitrogen concentration of the p-type 4H—SiC single crystal is 1.0×1020/cm3 or more, and

the aluminum concentration of the p-type 4H—SiC single crystal is 1.8×1020/cm3 or more.

20. The method of claim 14 , wherein:

the SiC raw material is SiC powder, and

the aluminum raw material is an aluminum compound which includes carbon and/or nitrogen.

Assignments (2)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Apr 20, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 063409/0041 →
Priority Claims (1)
JP 2015-192724 · Sep 30, 2015 · national
Continuity (2)
Division 15763596
Related Publication 20200325595A1 · Oct 15, 2020