IP Library Granted Patent US 11,870,054
Granted Patent B2
US 11,870,054 · App. 16/916,865 · Granted Jan 9, 2024

Solid-state lithium batteries incorporating lithium microspheres

Inventor: Mohammed Hussain Abdul Jabbar (Farmington Hills, MI)
Assignee: Nissan North America, Inc.
H01M4/134H01M4/366H01M10/0525H01M10/0562H01M50/431H01M50/449H01M2004/027H01M2300/0071
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Quick Facts
Patent No.
US 11,870,054
App. No.
16/916,865
Granted
Jan 9, 2024
Kind
B2
Abstract

A solid-state battery cell includes a cathode, an anode comprising microspheres of lithium metal embedded in an ion and electron conducting oxide-based material, with individual microspheres having a first solid electrolyte interface, and a first solid electrolyte layer comprising a sulfide-based solid electrolyte, the first electrolyte layer positioned between the cathode and the anode. The solid-state battery can also include a second solid electrolyte layer comprising an oxide-based solid electrolyte between the first solid electrolyte layer and the anode, the second solid electrolyte layer having a lower conductivity than the first solid electrolyte layer, and a second solid electrolyte interface between the first solid electrolyte layer and the second solid electrolyte layer.

Claims (25)

1. A solid-state battery cell, comprising:

a cathode;

an anode layer comprising microspheres of lithium metal embedded in a lithium niobium oxide; and

a first solid electrolyte layer comprising a sulfide-based solid electrolyte, the first solid electrolyte layer positioned between the cathode and the anode layer.

2. The solid-state battery cell of claim 1 , wherein a diameter of each microsphere of lithium metal is between 0.5 micron and 4 microns.

3. The solid-state battery cell of claim 1 , further comprising:

a second solid electrolyte layer comprising an oxide-based solid electrolyte directly between the first solid electrolyte layer and the anode layer, the second solid electrolyte layer having a lower conductivity than the first solid electrolyte layer.

4. The solid-state battery cell of claim 3 , wherein the sulfide-based solid electrolyte is Li 10 GeP 2 S 12 (LGPS) and the oxide-based solid electrolyte is Li 6.4 La 3 Zr 1.4 Ta 0.6 O 12 (LLZTO).

5. The solid-state battery cell of claim 1 , wherein the microspheres of lithium metal are sized such that a size gradient is formed, the size gradient decreasing through the anode layer toward the first solid electrolyte layer.

6. The solid-state battery cell of claim 5 , wherein the size gradient includes at least: microspheres of lithium metal having a diameter of between 0.5 micron and 2 microns, and microspheres of lithium metal having a diameter of between 3 microns and 4 microns.

7. The solid-state battery cell of claim 1 , wherein the anode layer further comprises a lithium metal layer on a surface of the anode layer opposite the first solid electrolyte layer, the lithium metal layer having a modified surface such that a majority of the modified surface is oblique to an in-plane direction and interfacing with the electron conducting oxide-based material in the anode layer.

8. The solid-state battery cell of claim 7 , wherein the microspheres are positioned between the lithium metal layer and the first solid electrolyte layer and sized such that a size gradient is formed, the size gradient decreasing through the anode layer toward the first solid electrolyte layer.

9. The solid-state battery cell of claim 8 , wherein the size gradient includes microspheres having a diameter of between 0.5 micron and 2 microns, and microspheres having a diameter of between 3 microns and 4 microns.

10. A solid-state battery cell, comprising:

a cathode;

an anode layer comprising microspheres of lithium metal embedded in an ion and electron conducting oxide-based material;

a first solid electrolyte layer comprising a sulfide-based solid electrolyte, the first solid electrolyte layer positioned between the cathode and the anode layer; and

a second solid electrolyte layer comprising an oxide-based solid electrolyte between the first solid electrolyte layer and the anode layer, the second solid electrolyte layer having a lower conductivity than the first solid electrolyte layer.

11. The solid-state battery cell of claim 10 , wherein a diameter of each microsphere of lithium metal is between 0.5 micron and 4 microns.

12. The solid-state battery cell of claim 10 , wherein the ion and electron conducting oxide-based material is a lithium niobium oxide.

13. The solid-state battery cell of claim 10 , wherein the sulfide-based solid electrolyte is Li 10 GeP 2 S 12 (LGPS) and the oxide-based solid electrolyte is Li 6.4 La 3 Zr 1.4 Ta 0.6 O 12 (LLZTO).

14. The solid-state battery cell of claim 10 , wherein the microspheres of lithium metal are sized such that a size gradient is formed, the size gradient decreasing through the anode layer toward the first solid electrolyte layer.

15. The solid-state battery cell of claim 10 , wherein the anode layer further comprises a lithium metal layer on a surface of the anode layer opposite the second solid electrolyte layer, the lithium metal layer having a modified surface such that a majority of the modified surface is oblique to an in-plane direction, the modified surface coated with the electron conducting oxide-based material.

16. The solid-state battery cell of claim 15 , wherein the microspheres are positioned between the lithium metal layer and the second solid electrolyte layer and sized such that a size gradient is formed, the size gradient decreasing through the anode layer toward the second solid electrolyte layer.

17. The solid-state battery cell of claim 16 , wherein the size gradient includes microspheres having a diameter of between 0.5 micron and 2 microns, and microspheres having a diameter of between 3 microns and 4 microns.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 18, 2024
From: NISSAN NORTH AMERICA, INC.
To: NISSAN MOTOR CO., LTD.
Reel/Frame 067152/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 30, 2020
From: ABDUL JABBAR, MOHAMMED HUSSAIN
To: NISSAN NORTH AMERICA, INC.
Reel/Frame 053088/0872 →
Continuity (1)
Related Publication 20210408529A1 · Dec 30, 2021