IP Library Patent Application 16920018
Patent Application
App. No. 16/920,018

Three-Dimensional Printing System with Multi-Fluid Servicing Module

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Quick Facts
Patent No.
US None
App. No.
16/920,018
Abstract

A three-dimensional printing system includes a printhead having an ejection face with nozzles for ejecting different printing fluids, a movement mechanism coupled to the printhead, a fluid supply coupled to the printhead, a maintenance module, and a controller. The maintenance module includes a purge platform, a wiper, and a spittoon. The controller is configured to: (a) receive a new print job; (b) activate the movement mechanism to position the ejection face over the purge platform; (c) activate the fluid supply to at least partially fill a space between the ejection face and the purge platform with fluid; (d) activate the movement mechanism to translate the ejection face over the wiper to remove excess fluid; (e) activate the movement mechanism to position the ejection face over the spittoon; (f) activate the plurality of nozzles to eject drops into the spittoon until the received mixture is expelled from the nozzles.

Claims (57)

1 . A three-dimensional printing system comprising:

a printhead having an ejection face with a plurality of nozzles for ejecting a plurality of different printing fluids;

a movement mechanism coupled to the printhead;

a fluid supply containing the plurality of different printing fluids coupled to the printhead;

a maintenance module including:

a purge platform;

a wiper; and

a spittoon; and

a controller configured to:

(a) receive a new print job;

(b) activate the movement mechanism to position the ejection face over the purge platform;

(c) activate the fluid supply to flood a space between the ejection face and the purge platform with fluid, the nozzles receive a mixture of the different printing fluids;

(d) activate the movement mechanism to translate the ejection face over the wiper to remove excess fluid;

(e) activate the movement mechanism to position the ejection face over the spittoon; and

(f) activate the plurality of nozzles to eject drops into the spittoon until the received mixture is expelled from the nozzles.

2 . The three-dimensional printing system of claim 1 wherein the plurality of different fluids includes at least three different fluid types.

3 . The three-dimensional printing system of claim 1 wherein the plurality of different fluids have a difference based upon a colorant, the colorants include at least two or more of black, white, cyan, light cyan, magenta, light magenta, yellow, blue, red, orange, green, violet, and a spot color.

4 . The three-dimensional printing system of claim 1 wherein the purge platform is a raised platform with a nonporous surface.

5 . The three-dimensional printing system of claim 1 wherein the controller is further configured to:

after step (a) perform the following steps:

halt operation to allow a user to remove a portion of the maintenance module;

receive an indication concerning a presence of a maintenance tray within the servicing module; and

proceed to step (b).

6 . The three-dimensional printing system of claim 5 wherein after halting the operation the controller provides instructions to the user to remove and replace the maintenance tray from the maintenance module.

7 . The three-dimensional printing system of claim 5 wherein the indication concerns one or more of removal of the maintenance tray, replacement of the maintenance tray, and presence of the maintenance tray.

8 . The three-dimensional printing system of claim 5 including a sensor that generates a signal to provide the indication.

9 . The three-dimensional printing system of claim 8 wherein the maintenance tray includes a magnet, the sensor is a hall effect sensor.

10 . A method of manufacturing a three-dimensional object comprising:

(a) receiving a new print job;

(b) activating a movement mechanism to position a printhead ejection face having a plurality of nozzles over a purge platform, a space is defined vertically between the ejection face and the purge platform;

(c) activating a fluid supply to force printing fluid out of the printhead and into the space;

(d) activating the movement mechanism to translate the ejection face over a wiper to remove residual printing fluid from the ejection face;

(e) activating the movement mechanism to position the ejection face over a spittoon; and

(f) activating the ejection nozzles to eject drops into the spittoon until any purged fluid received by the nozzles is removed.

11 . The method of claim 10 wherein during step (c) a plurality of different printing fluids are forced out of the printhead and are at least partially mixed in the space.

12 . The method of claim 10 further comprising:

after step (a), performing the following steps:

halting operation to allow a user to remove a portion of a maintenance module;

receiving an indication concerning a presence of a maintenance tray within the servicing module; and

proceeding to step (b).

13 . The three-dimensional printing system of claim 12 wherein after halting the operation the controller provides instructions to the user to remove and replace the maintenance tray from the maintenance module.

14 . The three-dimensional printing system of claim 12 wherein the indication concerns one or more of removal of the maintenance tray, replacement of the maintenance tray, and presence of the maintenance tray.

15 . The method of claim 12 wherein receiving an indication that a maintenance tray is present includes receiving a signal from a sensor.

16 . The method of claim 12 wherein receiving an indication that a maintenance tray is present includes receiving a signal from a hall sensor.

17 . A computer-readable storage medium for manufacturing a three-dimensional article, the computer-readable storage medium being non-transitory and having computer-readable code portions stored therein that in response to execution by a processor cause an apparatus to perform steps comprising:

(a) receive a new print job;

(b) activate a movement mechanism to position a printhead ejection face having a plurality of nozzles over a purge platform, a space is defined vertically between the ejection face and the purge platform;

(c) activate a fluid supply to force printing fluid out of the printhead and into the space;

(d) activate the movement mechanism to translate the ejection face over a wiper to remove residual printing fluid from the ejection face;

(e) activate the movement mechanism to position the ejection face over a spittoon; and

(f) activate the ejection nozzles to eject drops into the spittoon until any purged fluid received by the nozzles is removed.

18 . The computer-readable storage medium of claim 17 wherein the steps further include:

after step (a), perform the following steps:

halt operation to allow a user to remove a portion of a maintenance module;

receive an indication concerning a presence of a maintenance tray within the servicing module; and proceed to step (b).

19 . The three-dimensional printing system of claim 18 wherein after halting the operation the controller provides instructions to the user to remove and replace the maintenance tray from the maintenance module.

20 . The three-dimensional printing system of claim 18 wherein the indication concerns one or more of removal of the maintenance tray, replacement of the maintenance tray, and presence of the maintenance tray.

Assignments (10)
RELEASE OF SECURITY INTEREST Recorded Nov 6, 2024
From: MIDCAP FINANCIAL TRUST, AS ADMINISTRATIVE AGENT
To: BRILL, INC.
Reel/Frame 069157/0778 →
CORRECTIVE ASSIGNMENT TO CORRECT THE THE ASSIGNEEE NAME PREVIOUSLY RECORDED AT REEL: 061140 FRAME: 0984. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Nov 9, 2022
From: RISE BAKING COMPANY, LLC
To: CULINARY PRINTWORKS, INC.
Reel/Frame 061905/0173 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 19, 2022
From: RISE BAKING COMPANY, LLC
To: CULINARY PRINTWORKS, INC., DBA CURRANT 3D
Reel/Frame 061140/0984 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 12, 2022
From: BRILL, INC.
To: RISE BAKING COMPANY, LLC
Reel/Frame 060798/0391 →
SECURITY INTEREST Recorded Aug 13, 2021
From: BRILL, INC.
To: MIDCAP FINANCIAL TRUST
Reel/Frame 057168/0073 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 17, 2021
From: 3D SYSTEMS, INC.
To: BRILL, INC.
Reel/Frame 056258/0545 →
CORRECTIVE ASSIGNMENT TO CORRECT THE APPLICATION NUMBER: 16873739 PREVIOUSLY RECORDED ON REEL 055206 FRAME 0487. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY INTEREST. Recorded Feb 22, 2021
From: 3D SYSTEMS, INC.
To: HSBC BANK USA, N.A.
Reel/Frame 055358/0891 →
RELEASE OF SECURITY INTEREST Recorded Feb 17, 2021
From: HSBC BANK USA, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
To: 3D SYSTEMS, INC.
Reel/Frame 055299/0158 →
SECURITY INTEREST Recorded Feb 2, 2021
From: 3D SYSTEMS, INC.
To: HSBC BANK USA, N.A.
Reel/Frame 055206/0487 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 2, 2020
From: REID, JACOB C; ESPLIN, ERNEST I
To: 3D SYSTEMS, INC.
Reel/Frame 053122/0153 →