IP Library Granted Patent US 11,355,992
Granted Patent B2
US 11,355,992 · App. 16/920,909 · Granted Jun 7, 2022

Electric machine

Inventor: Stefan Oechslen (Stuttgart, DE)
Assignee: Dr. Ing. h. c. F. Porsche AG
H02K5/1732F16C35/07H02K7/083F16C2202/30F16C2380/26
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Quick Facts
Patent No.
US 11,355,992
App. No.
16/920,909
Granted
Jun 7, 2022
Kind
B2
Abstract

An electric machine ( 10 ) has a rotor ( 15 ) and a stator ( 11 ). The rotor ( 15 ) has a rotor shaft ( 16 ) and a rotor laminated core ( 17 ). The stator ( 11 ) has a housing ( 12 ) with a housing cover ( 14 ) and a stator laminated core ( 13 ). The rotor shaft ( 16 ) is mounted rotatably in the housing ( 12 ) via bearings ( 18, 19 ). Each bearing ( 18, 19 ) has a bearing inner ring ( 18 a, 19 a ) that bears against the rotor shaft ( 16 ), and a bearing outer ring ( 18 b, 19 b ) that bears against the housing ( 12 ). Sections ( 24 ) of the housing ( 12 ) against which the respective bearing outer ring ( 18 b, 19 b ) bears are formed from a light metal alloy material or a light metal material that has a transformed material structure such that the housing ( 12 ) is of electrically insulating configuration in these sections ( 24 ).

Claims (14)

1. An electric machine, comprising: a rotor with a rotor shaft and a rotor laminated core; a stator having a housing with a housing cover and a stator laminated core, the housing being manufactured from a light metal alloy material or a light metal material; and bearings via which the rotor shaft is mounted rotatably in the housing, each bearing having a bearing inner ring that bears against a bearing surface of the rotor shaft, and a bearing outer ring that bears against a bearing surface of the housing, wherein

A section of the housing that includes the bearing surface of the housing is subjected to a plasma electrochemical process to define a transformed material structure that is transformed relative to sections of the housing remote from the bearing surface of the housing, the transformed material structure being electrically insulating.

2. The electric machine of claim 1 , further comprising at least one rotor shaft grounding ring for grounding the rotor shaft.

3. The electric machine of claim 1 , wherein the light metal alloy material or light metal material that has a transformed material structure is an aluminum alloy or aluminum material.

4. The electric machine of claim 1 , wherein the light metal alloy material or light metal material that has a transformed material structure forms an electrically insulating functional layer on its edge layer region.

5. The electric machine of claim 1 , wherein the light metal alloy material or light metal material that has a transformed material structure is a functionally graded material.

6. The electric machine of claim 1 , wherein the material structure of the light metal material or light metal alloy material is transformed using plasma electrochemistry.

7. An electric machine, comprising: a rotor with a rotor shaft and a rotor laminated core, the rotor being manufactured from a light metal alloy material or a light metal material; a stator having a housing with a housing cover and a stator laminated core; and bearings via which the rotor shaft is mounted rotatably in the housing, each bearing having a bearing inner ring that bears against a bearing surface of the rotor shaft, and a bearing outer ring that bears against a bearing surface of the housing, wherein a section of the rotor shaft that includes the bearing surface of the rotor shaft is subjected to a plasma electrochemical process to define a transformed material structure that is transformed relative to sections of the rotor shaft remote from the bearing surface of the rotor shaft, the transformed material structure being electrically insulating.

8. The electric machine of claim 7 , further comprising at least one rotor shaft grounding ring for grounding the rotor shaft.

9. The electric machine of claim 7 , wherein the light metal alloy material or light metal material that has a transformed material structure is an aluminum alloy or aluminum material.

10. The electric machine of claim 7 , wherein the light metal alloy material or light metal material that has a transformed material structure forms an electrically insulating functional layer on its edge layer region.

11. The electric machine of claim 7 , wherein the light metal alloy material or light metal material that has a transformed material structure is a functionally graded material.

12. The electric machine of claim 7 , wherein the material structure of the light metal material or light metal alloy material is transformed using plasma electrochemistry.

13. The electric machine of claim 7 , wherein a section of the housing that includes the bearing surface of the housing has a transformed material structure that is transformed relative to sections of the housing remote from the bearing surface of the housing, the transformed material structure of the housing being electrically insulating so that sections of both the rotor shaft and the housing that include the respective bearing surfaces have the transformed material structures that are electrically insulating.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 14, 2020
From: OECHSLEN, STEFAN
To: DR. ING. H.C. F. PORCHE AKTIENGESELLSCHAFT
Reel/Frame 053201/0072 →
Priority Claims (1)
DE 10 2019 117 948.3 · Jul 3, 2019 · national
Continuity (1)
Related Publication 20210006120A1 · Jan 7, 2021