IP Library Granted Patent US 11,564,753
Granted Patent B2
US 11,564,753 · App. 16/920,955 · Granted Jan 31, 2023

Cutting tools, systems and methods for navigated bone alterations

Inventors: Samantha McCabe (Kitchener, CA); Andre Novomir Hladio (Waterloo, CA)
Assignee: INTELLIJOINT SURGICAL INC.
A61B34/20A61B17/142A61B17/1615A61B17/1659A61B17/1703A61B17/1764A61B90/361A61B17/155A61B34/30A61B2034/2057A61B2034/2065A61B2034/2072A61B2034/252A61B2090/373A61B2090/3937A61B2090/3983
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Quick Facts
Patent No.
US 11,564,753
App. No.
16/920,955
Granted
Jan 31, 2023
Kind
B2
Abstract

Cutting tools, systems and methods for navigated procedures are provided. A cutting tool (e.g. oscillating blade, etc.) for a power tool has an optically trackable feature in a defined positional relationship relative to a cutting feature of the cutting tool. The trackable feature may include reflective material applied to a surface (e.g. a recessed blade surface). The trackable feature is be imaged by a camera integral with or attached to the power tool and provided to a computing unit of a navigation system to determine a relative pose of the cutting feature and camera. The camera may also track a patient's bone such that the computing unit may determine a relative position of the bone and camera. The unit then computes a relative pose of the cutting feature with respect to the patient's bone and provides same for determining display information and/or to a robotic controller for procedural control.

Claims (33)

1. A cutting tool comprising: a cutting feature; an optically trackable feature, wherein: the optically trackable feature is detectable by a camera; and the optically trackable feature has a defined positional relationship with the cutting feature; and an interface to couple the cutting tool to a power tool; and

wherein:

the cutting tool comprises a planar cutting tool to provide a planar cut; and

the optically trackable feature comprises a pattern of reflective material applied to a recessed surface of the planar cutting tool.

2. The cutting tool of claim 1 , wherein the cutting tool comprises an oscillating saw blade, and the pattern of reflective material applied to a recessed surface of the oscillating saw blade.

3. The cutting tool of claim 1 , wherein the optically trackable feature comprises a first optically trackable feature and the cutting tool comprises a second optically trackable feature, identical to the first optically trackable feature, and wherein the first optically trackable feature and second optically trackable feature appear identically on opposite sides of the planar cutting tool.

4. The cutting tool of claim 1 , wherein the cutting tool has a primary plane or axis, and the defined positional relationship is based on the optically trackable feature lying along the primary plane or axis.

5. The cutting tool of claim 1 , wherein the cutting tool is one of: an oscillating saw blade, a reciprocating saw blade, a drill bit, a high speed burr, and a rasp.

6. A bone cutting tool comprising:

a tool body having a cutting feature and an interface to couple to a power tool; and

an optically trackable feature carried by the tool body in a defined positional relationship relative to the cutting feature, the optically trackable feature detectable by a camera coupled to a computing device to determine a pose of the cutting feature; and

wherein:

the tool body comprises a planar cutting tool to provide a planar cut; and

the optically trackable feature comprises a pattern of reflective material applied to a recessed surface of the planar cutting tool.

7. The bone cutting tool of claim 6 , wherein the pose of the cutting feature is determinable relative to a pose of a bone to be cut using the cutting feature.

8. The bone cutting tool of claim 6 , wherein the cutting tool comprises an oscillating saw blade, and the pattern of reflective material is applied to a recessed surface of the oscillating saw blade.

9. The bone cutting tool of claim 6 , wherein the optically trackable feature comprises a first optically trackable feature and the tool body comprises a second optically trackable feature, identical to the first optically trackable feature, and wherein the first optically trackable feature and second optically trackable feature appear identically on opposite sides of the planar cutting tool.

10. The bone cutting tool of claim 6 , wherein the tool body has a primary plane or axis, and the defined positional relationship is based on the optically trackable feature lying along the primary plane or axis.

11. The bone cutting tool of claim 6 , wherein the tool body is one of: an oscillating saw blade, a reciprocating saw blade, a drill bit, a high speed burr, and a rasp.

12. A cutting tool comprising: a cutting feature; an optically trackable feature, wherein: the optically trackable feature is detectable by a camera; and the optically trackable feature has a defined positional relationship with the cutting feature; and an interface to couple the cutting tool to a power tool; and

wherein:

the cutting tool comprises a planar cutting tool to provide a planar cut;

the optically trackable feature comprises a first optically trackable feature and the cutting tool comprises a second optically trackable feature, identical to the first optically trackable feature; and

the first optically trackable feature and second optically trackable feature appear identically on opposite sides of the planar cutting tool.

13. The cutting tool of claim 12 , wherein the planar cutting tool comprises an oscillating saw blade.

14. A bone cutting tool comprising:

a tool body having a cutting feature and an interface to couple to a power tool; and

an optically trackable feature carried by the tool body in a defined positional relationship relative to the cutting feature, the optically trackable feature detectable by a camera coupled to a computing device to determine a pose of the cutting feature; and

wherein:

the tool body comprises a planar cutting tool to provide a planar cut; and

the optically trackable feature comprises a first optically trackable feature and the cutting tool comprises a second optically trackable feature, identical to the first optically trackable feature; and

the first optically trackable feature and second optically trackable feature appear identically on opposite sides of the planar cutting tool.

15. The bone cutting tool of claim 14 , wherein the planar cutting tool comprises an oscillating saw blade.

Assignments (2)
SECURITY INTEREST Recorded Oct 20, 2022
From: INTELLIJOINT SURGICAL INC.
To: BDC CAPITAL INC.
Reel/Frame 061729/0162 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2020
From: MCCABE, SAMANTHA; HLADIO, ANDRE NOVOMIR
To: INTELLIJOINT SURGICAL INC.
Reel/Frame 053124/0424 →
Continuity (3)
Division 15952876 · Apr 13, 2018
Provisional Application 62489037 · Apr 24, 2017
Related Publication 20200330164A1 · Oct 22, 2020