IP Library Granted Patent US 11,183,607
Granted Patent B2
US 11,183,607 · App. 16/923,239 · Granted Nov 23, 2021

Trench process and structure for backside contact solar cells with polysilicon doped regions

Inventor: David D. Smith (Campbell, CA)
Assignee: SunPower Corporation
H01L31/0682H01L31/02008H01L31/028H01L31/02167H01L31/02363H01L31/02366H01L31/022425H01L31/022441H01L31/022458H01L31/03682H01L31/035272H01L31/035281H01L31/068H01L31/0745H01L31/0747H01L31/18H01L31/182H01L31/1804Y02E10/546Y02E10/547Y02P70/50
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Quick Facts
Patent No.
US 11,183,607
App. No.
16/923,239
Granted
Nov 23, 2021
Kind
B2
Abstract

A solar cell includes polysilicon P-type and N-type doped regions on a backside of a substrate, such as a silicon wafer. A trench structure separates the P-type doped region from the N-type doped region. Each of the P-type and N-type doped regions may be formed over a thin dielectric layer. The trench structure may include a textured surface for increased solar radiation collection. Among other advantages, the resulting structure increases efficiency by providing isolation between adjacent P-type and N-type doped regions, thereby preventing recombination in a space charge region where the doped regions would have touched.

Claims (17)

1. A solar cell comprising:

a substrate having a front side and a backside;

a P-type doped polysilicon region disposed over the backside of the substrate;

an N-type doped polysilicon region disposed over the backside of the substrate, the N-type doped polysilicon region being adjacent to the P-type doped polysilicon region;

a first dielectric layer between the P-type doped polysilicon region and the substrate and between the N-type doped polysilicon region and the substrate;

an isolation region disposed between and separates perimeters of the N-type doped polysilicon region and the P-type doped polysilicon region;

a passivation region disposed in the substrate directly under the isolation region;

a first metal contact finger that is electrically connected to the P-type doped polysilicon region; and

a second metal contact finger that that is electrically connected to the N-type doped polysilicon region.

2. The solar cell of claim 1 , wherein the passivation region comprises N-type dopants.

3. The solar cell of claim 1 , wherein the substrate comprises an N-type doped silicon substrate.

4. The solar cell of claim 1 , wherein the first dielectric layer comprises silicon dioxide.

5. The solar cell of claim 1 , wherein the first dielectric layer comprises silicon nitride.

6. The solar cell of claim 1 , further comprising a second dielectric layer over the P-type doped polysilicon region and the N-type doped polysilicon region.

7. The solar cell of claim 6 , wherein the first metal contact finger and the second metal contact finger are formed through the second dielectric layer.

8. The solar cell of claim 6 , wherein the second dielectric layer comprises silicon nitride.

9. The solar cell of claim 1 , wherein the first metal contact finger and the second metal contact finger are interdigitated.

Assignments (4)
SECURITY INTEREST Recorded Jun 27, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067924/0062 →
SECOND LIEN SECURITY INTEREST AGREEMENT Recorded Jun 26, 2024
From: MAXEON SOLAR PTE. LTD
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 071343/0553 →
SECURITY INTEREST Recorded Jun 5, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067637/0598 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2023
From: SUNPOWER CORPORATION
To: MAXEON SOLAR PTE. LTD.
Reel/Frame 062490/0742 →